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PELLET STOVES 

Chapter 8

 

INSTALLATION AND USE MANUAL 

page

 53  

 

Problems/Causes/Solutions 

  Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited

 

 

8. 

PROBLEMS / CAUSES / SOLUTIONS 

 

 

ATTENTION:  
All repairs must be carried out exclusively by 
a  specialised  technician,  with  the  stove 
completely  cold  and  the  electric  plug  pulled 
out.

 

 

PROBLEM 

POSSIBLE CAUSES 

REMEDY 

Pellets  not  being  fed 

into  the  combustion 

chamber. 

 

 

 

Pellet hopper empty. 

 

Feeder screw blocked by sawdust.  

 

 

Reduction motor defective. 

 

Defective electronic board. 

 

Refill pellet hopper. 

 

Empty the hopper and manually free the 

feeder screw of sawdust. 

 

Replace reduction motor. 

 

Replace electronic board. 

The fire goes out or the 

stove 

stops 

automatically. 

 

Pellet hopper empty. 

 

Pellets not being fed in. 

 

Intervention of pellet temperature sensor. 

 

 

 

 

Timer active 

 

Door  not  closed  properly  or  gaskets 

worn. 

 

Unsuitable pellets. 

 

 

Low pellet feed rate. 

 

 

Combustion chamber dirty. 

 

 

Smoke outlet obstructed. 

 

Smoke extraction motor failed. 

 

Refill pellet hopper. 

 

See previous problem.. 

 

Let the stove cool down completely, reset 

the  thermostat  till  lockout  ceases,  relight 

stove;  if  problem  persists,  contact 

technical assistance. 

 

Check if the timer setting is active 

 

Close  the  door

 

or  replace  the  gaskets 

with original spare parts

 

Change  to  a  type  of  pellet  recommended 

by the manufacturer. 

 

Have  the  fuel  feed  rate  checked  by 

technical service.

 

 

Clean  the  combustion  chamber,  following 

instructions in the manual. 

 

Clean the smoke duct. 

 

Check  the  motor  and  replace  if 

necessary. 

The  stove  runs  for  a 

few  minutes  and  then 

goes out. 

 

Lighting cycle not completed. 

 

Temporary failure of electricity supply. 

 

Smoke duct obstructed. 

 

Temperature sensors defective or broken. 

 

 

 

Re-run lighting cycle. 

 

Wait for automatic restart 

 

Clean smoke duct. 

 

Check  and  replace  sensors  as 

necessary. 

 

Pellets  build  up  in 

grate,  door  glass  gets 

dirty  and  flame  is 

weak. 

 

Insufficient combustion air. 

 

 

 

 

 

 

 

 

Pellets damp or unsuitable. 

 

Smoke extractor motor broken. 

 

Check that the room air intake is present 

and free. 

 

Clean  the  grate  and  check  that  all  the 

airways are clear. 

 

Carry  out  a  general  cleaning  of  the 

combustion chamber and the smoke duct. 

 

Check the state of the door gaskets. 

 

 

Change the type of pellet. 

 

Check  the  motor  and  replace  if 

necessary. 

 

Summary of Contents for Kaika Oyster

Page 1: ...Contents Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited 8901148500 USE AND MAINTENANCE MANUAL...

Page 2: ...SSEMBLY 16 3 1 DRAWINGS AND TECHNICAL CHARACTERISTICS 16 3 1 1 KAIKA Oyster 16 3 1 2 Technical characteristics 17 3 2 PREPARATION AND UNPACK ING 18 3 3 CLADDING ASSEMBLY 20 3 3 1 KAIKA STOVE 20 3 4 MA...

Page 3: ...ernal thermostat and Eco Stop 41 5 4 7 Remote control accessory 42 5 4 7 1 General characteristics of the LCD remote control 43 5 4 7 2 Type of batteries and replacement 43 5 4 8 Hopper load ON OFF on...

Page 4: ...t you read this booklet carefully before lighting the s tove for the first time While thanking you again may we remind you that the stove MUST NOT be used by children and that they must always be kept...

Page 5: ...Indicates a sequence of buttons to be pushed to access menus or to make adjustments MANUAL Indicates that you should carefully read this manual or the related instructions IMPORTANT INFORMATION FOR CO...

Page 6: ...amming must be carried out by adults Errors or incorrect settings may cause hazardous conditions and or poor operation Before beginning any operation the user or whoever is preparing to operate on the...

Page 7: ...wn in the event of a breakdown or bad running Pellets must not be fed manually into the burner Accumulated unburnt pellets in the burner after repeated failed ignitions must be removed before lighting...

Page 8: ...the date of purchase as proved by a supporting document which gives the name of the vendor and the date on which the sale took place The guarantee is conditional on the guarantee certificate being fi...

Page 9: ...own in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance If the product does not perform correctly contact your local ret...

Page 10: ...ion than is possible with fossil fuels pellets also have technical advantages While good quality timber has a calorific power of 4 4 kW kg with 15 moisture therefore after about 18 months seasoning th...

Page 11: ...st be installed in a suitable position to allow the normal operations of opening and ordinary maintenance The site must be capable of providing the environmental conditions for operation equipped with...

Page 12: ...her furniture their distance from the stove should be considerably increased 2 4 CONNECTION TO THE COMBURENT AIR INLET PIPE 1 Pipes and unions with suitable gaskets must always be used to guarantee a...

Page 13: ...be used on the outside to avoid condensation The combustion chamber works in low pressure The smoke duct for the discharge of fumes will also be under low pressure when connected to an efficient flue...

Page 14: ...ouble walled stainless steel smooth on the inside fixed to the wall Flexible stainless steel pipe must not be used At the bottom of the flue pipe provide an inspection cap to allow periodic checking a...

Page 15: ...luences the operation of the chimney indirectly by creating high pressure and low pressure zones not only outside the building but inside as well In rooms directly exposed to the wind 2 an indoor high...

Page 16: ...UAL page 16 Installation and assembly Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited 3 INSTALLATION AND ASSEMBLY 3 1 DRAWINGS AND TECHNICAL CHARACTERISTICS 3 1 1 KAIKA Oyste...

Page 17: ...nd maximum 5 9 10 6 Mass of smoke 3 8 g sec Suggested draught at max power 0 10 mbar 10 Pa Suggested draught at min power 0 05 mbar 5 Pa Hopper capacity 20 litres Fuel pellet type Pellet diameter 6 8...

Page 18: ...he stove body or unit must always be kept in a vertical position when moved and moved only using carts Special care must be used to protect the door and the glass from impacts that would damage them M...

Page 19: ...he connecting pipe H Once the operations for connection are complete assemble the cladding ceramics or steel sides If the stove needs to be connected to a discharge pipe which goes through the rear wa...

Page 20: ...and E two on the right and two on the left from bottom upwards Remove the back profile C already secured to the stove with three screws F G and H Take side B and insert it corresponding to the holes i...

Page 21: ...AL CONNECTIONS Connect the supply cable first at the rear of the stove and then to an electrical outlet on the wall The main switch located on the rear of the stove should be switched on only when you...

Page 22: ...hour of operation There are no health risks involved The stove will be subject to expansion and contraction during the stages of lighting and cooling down and may therefore make slight creaking noise...

Page 23: ...in the hopper when empty it will hold about 10 kg This is easier if performed in two steps Pour half of the contents into the hopper and wait for the fuel to settle on the bottom Then pour in the res...

Page 24: ...activated TIMER SLEEP AUTO ECO By pressing any of the 4 keys around the display C D E F you access the stove s operation settings screen level of the flame fan set temperature manual or automatic mode...

Page 25: ...e as well as the identification code for any operating anomaly B ON OFF key or ESC exit the menu C Choice of air fan speed and menu scrolling D Access to the main menu and submenu E Choice of operatin...

Page 26: ...urchased To switch the stove on and off press the key B for 2 seconds on the control panel or the A button on the remote control if purchased During the start up phase lasting about 15 minutes Pellet...

Page 27: ...on the other hand lets you set the desired temperature in the room of installation The stove will control its power autonomously in order to reach and maintain the established temperature in the room...

Page 28: ...until room temperature returns as desired once again and so on 4 8 2 1 AUTOMATIC MODE SETTING From the first screen with the word ON press any key and the screen with the word MENU will appear With t...

Page 29: ...ected to the flame power with a maximum of V3 When such operation is selected the stove shall independently select fan speed according to flame power up to a maximum of V3 P1 V1 P2 V2 P3 V3 P4 V3 P5 V...

Page 30: ...N OFF Hopper load ON OFF only displayed with stove off Technical menu accessible by a specialised MCZ technician password required o Stove type o Hours of Service o T Eco off o Parameters o Components...

Page 31: ...cations made must be confirmed by pressing OK otherwise they will not be saved Key ESC takes you back to the previous screen If for 60 seconds the keypad of the control panel is inactive it returns to...

Page 32: ...one or more programmes are active the panel alternatively displays the state of stove TIMER n where n is the number relating to the activated timer programmes separated by a dash Example TIMER 1 only...

Page 33: ...sible to manually shutdown the stove by pressing the OFF key the stove shuts down and shall relight automatically at the next time foreseen by the timer 6 Equally in the stove off and timer active sta...

Page 34: ...tdown time To confirm the choice press OK top right otherwise quit without saving any setting with ESC top left If the SLEEP function is active with TIMER active the former has priority so that the st...

Page 35: ...e technical menu by an authorised MCZ technician During this phase on the small panel display remains ON ECO ACTIVE but the flame drops automatically by one power per minute until it reaches P1 and st...

Page 36: ...en temperature higher than room temperature the apparatus shall continue to work at full power until the requested temperature is reached 5 4 3 Tones Panel display ON OFF This setting deactivates soun...

Page 37: ...t all powers 3 15 increase in pellets at all powers 5 4 5 Changing the smoke exhaust fan speed Var smoke rpm In the installation proves difficult for smoke discharge lack of draught or even pressure i...

Page 38: ...stove and it must be installed by a specialised technician WARNING The electrical wires must not be in contact with the hot parts of the stove The procedure to follow for the connection of the extern...

Page 39: ...ith external thermostat In the SETTINGS THERMOSTAT MENU select ON and exit the menu at this point by selecting the AUTO operating mode para 4 8 2 in the place of the room temperature the word OFF will...

Page 40: ...cture Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited Esc Set Settings Mode Auto Menu Temp 22 C Fan A Esc Set Settings 21 0 C 21 04 OFF Esc OFF Set Thermostat Esc It Set Lang...

Page 41: ...perature is achieved thermostat contact open the decrease in ECO shutdown T starts default 10 minutes changeable from inside the TECHNICAL MENU During this phase on the small panel display remains ON...

Page 42: ...eases the flame s power level 5 Key that adjusts the speed of the hot air fan If the AUTO function key 7 activates this means that the ventilation is connected to the power 6 Key that adjusts the spee...

Page 43: ...ecessary to extract the battery holder as shown on the figure on the back of the remote control and remove or insert the batteries following the symbols printed on the remote control and the battery i...

Page 44: ...Man Menu Fire 5 Fan 5 Esc Set Time and date 21 0 C 21 04 OFF Esc Set Screw loading Esc It Set Language Esc Ok Screw loading Esc Enabled Screw loading 5 4 9 Technical menu A password used by an authori...

Page 45: ...nalled TEMPORARY POWER CUT If there is a power outage during operation when the power comes back on the stove will go into cooling mode and then it will come back on automatically FAILURE TO LIGHT If...

Page 46: ...he alarm persists contact technical support A09 Smoke temperature too high or smoke probe faulty Wait for the end of the cooling phase cancel the alarm and relight the stove placing the fuel load to m...

Page 47: ...next point 2 It restores the stove to the operating condition before the blackout During phase 1 the panel displays RELIGHTING AFTER BLACKOUT During phase 2 the panel displays Lighting If during phase...

Page 48: ...n the bottom If you use good quality pellets you will normally only need to use a paintbrush to restore the perfect condition of the component 7 1 2 Check every 2 3 days Clean and empty the ash drawer...

Page 49: ...drawer M remove the grate N with the pellet deflector slightly raise the back H be careful because it can break easily and remove it Then remove the upper plate O leveraging on the guides X in the low...

Page 50: ...STOVES Chapter 7 INSTALLATION AND USE MANUAL page 50 Maintenance and cleaning Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited H N L M O y x Cleaning the exchanger KAIKA OYSTE...

Page 51: ...tove we recommend completely removing pellets from the hopper with the use of a vacuum cleaner with an extension During periods of disuse the stove must be unplugged and placed in a dry place protecte...

Page 52: ...nical service Rights reserved MCZ GROUP S p A Reproduction prohibited PARTS INTERVAL 1 DAY 2 3 DAYS 30 DAYS 90 DAYS 1 YEAR Grate Ash collection compartment Ash drawer Glass Lower heat exchanger Comple...

Page 53: ...m Let the stove cool down completely reset the thermostat till lockout ceases relight stove if problem persists contact technical assistance Check if the timer setting is active Close the door or repl...

Page 54: ...temperature Wait Remote control does not work if purchased optional Remote control batteries flat Remote control broken Replace batteries Replace remote control In the automatic position the stove alw...

Page 55: ...manufacturer refuses to accept any responsibility for damage to persons and property that may arise The manufacturer furthermore refuses to accept responsibility for damage to persons and property ar...

Page 56: ...RING KEY 1 Control panel 2 Room probe 3 Smoke probe red blue 4 Fuse 5 Switch 6 Sparkplug 7 Smoke exhaust fan 8 Gear motor 9 Contact thermostat 10 Air fan 11 Smoke exhaust fan revolution control white...

Page 57: ...MCZ GROUP S p A Via La Croce n 8 33074 Vigonovo di Fontanafredda PN ITALY Telephone 0434 599599 r a Fax 0434 599598 Internet www mcz it e mail mcz mcz it 8901148500 Rev 1 05 2013...

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