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 IM 882 / Page 11 of 36

Wall Sleeve Installation — 

Thick Wall Construction

A heavy-gauge, corrosion resistant wall sleeve is provided 

for each unit. The wall sleeve is either shipped in a separate 

carton or shipped in a multi-pack of 15.

Typical installation for masonry walls is shown in Figure 

13. The recommended installation procedure for this type 

of construction is as follows:

1.  Clean the opening of all debris that may interfere with 

 

installation.

2.  Be sure the unit’s center of gravity falls within the load 

bearing surface of the wall. The center of gravity for 

the unit is approximately 10

3

4

" (273mm) from the rear 

edge of the wall sleeve. If the center of gravity is not 

within the load bearing surface, then additional support 

such as wood, metal or concrete must be provided in 

the field. 

3.  Place a thin pad of soft mortar on the bottom of the 

opening. 

Important:

  Make  certain  the  wall  sleeve 

protrudes into the room a minimum of 1

1

8

" (29mm) 

beyond the finished wall surface to accommodate the 

heat section and room cabinet. Be sure to recess the wall 

sleeve enough to accommodate outside louver. This 

recess is 3/8" (9.5mm) for stamped louvers and 1

1

4

(32mm) for architectural louvers. The louver should 

be flush to exterior surface when completed.

4.  If a brickstop is employed (as shown in Figure 5), slide 

the wall sleeve into the wall until the brickstop contacts 

the exterior bricks, as illustrated below. If a brickstop 

is not used, slide the wall sleeve in the wall so that 

it extends into the room a minimum of 1

1

8

" (29mm) 

beyond the finished interior wall surface. This allows 

room to attach the heat section and room cabinet. The 

wall sleeve should also be recessed enough to accom-

modate the outside louver. Level wall sleeve side to 

side and pitch to outside 1/8"/ft. to assure proper sleeve 

drainage to outside.  

5.  After the mortar has dried, remove the masonry sup-

port from the wall sleeve. 

Note:

 

The wall sleeve is not 

intended to replace the lintel.

6.  Anchor with appropriate fasteners (as shown in Figure 

15, page 12). A 5/16" (8mm) hole is provided on each 

side, 2" (51mm) down from the top and 2" (51mm) 

in from the rear of the wall sleeve. It may necessary 

to drill additional holes in the wall sleeve to firmly 

 

secure it.

   

CAUTION

 

Do not drill holes in the base of the wall sleeve. Use shims 

between the wall and the wall sleeve to prevent wall sleeve 

distortion during anchoring.

Notes:

1.  For dimensions 

B

 and 

D

, see table on page 6.

2.  Dimension 

“X”

 is “as required” and is usually sent to the factory 

to be welded during wall sleeve fabrication.

3.  Caulk entire perimeter of wall sleeve after installation.

4.  Wall sleeve to extend a minimum of 1-1/4" past finished  

sheetrock.

5.  Wall sleeve should be installed recessed 1-1/4" from face of brick 

so that when louver is installed it is flush with face of building.

Figure 13. Wall sleeve installation using brickstops

D

Outside 

Louver

B

1"

Finished 

Floor

Wall Sleeve

A

Wood Stool

Casement Window with 

Insulating Clear Glass

2'-6

1

2

"

Exposed Projection 

Concrete Slab

7-

1

"

Brick

1'-4"

"

2'-4"

Brick

Room 

Cabinet

Optional 

Continuous 

Flange

Outside Edge 

of Sleeve

Wall Sleeve

D

X

Optional Brickstops

2" 

(1067mm)

1-1⁄4" (32mm)

16"

(406mm)

7.  Caulk the wall sleeve to the wall opening on both the 

 

in-side and outside perimeter using a resilient, non-

hardening caulk such as silicone. Be careful 

not

 

to 

plug the weep holes.

Figure 14. Standard 16" x 42" wall sleeve with brick 

stop

Summary of Contents for IM 938-1

Page 1: ...Installation Maintenance Data Group PTAC Part No 668109501 Date January 2008 IM 882 2008 McQuay International Applied Packaged Terminal Air Conditioner 16 x 42 PDAC PDHP With Top Mounted Hydronic Heat...

Page 2: ...at Section 13 Installation of Room Cabinet 14 Supply and Return Coil Arrangements 14 Controls PDAC PDHP Digital Touchpad Control 15 19 Inputs Outputs 15 Keys and Indicators Labels 15 Display Function...

Page 3: ...be damaged in transit due to rough handling even though the carton may not show external damages When the damage is discovered upon unpacking make a written request for inspection by the carrier s ag...

Page 4: ...lectric Heat H Hydronic A Hydronic w Intermediate Electric Y None PDHP only Electric Heat A 2 5 Kw B 3 5 Kw C 5 0 Kw Y None Hydronic Heat Type S Steam Top Mount Normally Closed T Steam Subbase Normall...

Page 5: ...ew or existing buildings The Figure 1 Exploded View of the 16 x 42 PDAC PDHP with Top Mounted Hydronic Unit self contained refrigerant system delivers cooling to the desired space Heating can be accom...

Page 6: ...4 273 143 4 375 133 4 143 4 349 375 103 4 273 153 4 400 143 4 153 4 375 400 103 4 273 163 4 425 153 4 163 4 400 425 103 4 273 173 4 451 163 4 173 4 425 451 Note Electrical rough in should be located b...

Page 7: ...it may cause leaks If the louver frame is to be installed in a panel wall it should be installed at the same time as the wall sleeve WARNING Residential and institutional cleaning compounds can cause...

Page 8: ...propriatefasteners Useholesprovided seeFigure15 page 12 or drill additional holes as required to secure firmly CAUTION Do not drill holes in the base of the wall sleeve Use shims between the wall and...

Page 9: ...eat Coil Section 3 1 2 Thick Batt Insulation 1 5 8 Metal Stud 16 O C Window Stool Insulation Wet Panel 16 11 4 42 Outdoor Side of Sleeve X 63 8 Optional Leveling Leg 13 3 4 X D Figure 11 16 x 42 wall...

Page 10: ...of all debris that may interfere with installation Figure 12 Wall sleeve installation using top angles and field supplied continuous louver 133 4 349mm 11 4 38mm Insulated Panel Optional Top Angle 16...

Page 11: ...heat section and room cabinet The wall sleeve should also be recessed enough to accom modate the outside louver Level wall sleeve side to side and pitch to outside 1 8 ft to assure proper sleeve drai...

Page 12: ...g the wall sleeve in the opening is accomplished asshowninFigure15 Itisrecommendedthatrubberisola tion washers be used with the fasteners to minimize sound transmission from the equipment to the wall...

Page 13: ...uto mode it will cycle the indoor fan when there is a call for heating or cooling See page 28 for jumper placement details 15 Set the temperature limiting feature to the desired range of thermostat op...

Page 14: ...omplete so as not to damage the room cabinet after it has been installed Attaching the room cabinet can be com pleted as follows 1 Firmly grasp the room cabinet and lift it over the heat section There...

Page 15: ...tton Remote must be aimed in a line of sight of the window in upper right corner on the front panel at less than a 45o angle from center of the window The control board will beep when any button is pr...

Page 16: ...compressor and condenser fan shall turn on when Y signal is high 3 Cold start feature see Modes of Operation Cold Start Cool dry mode see Cold Dry Mode and Sleep feature see Sleep Feature are not avai...

Page 17: ...higher than the set point It will stop if the space temperature sensor is 2 F or lower than the set point subject to timing requirements In the Cool Mode the indoor fan will operate according to the...

Page 18: ...room temperature and the set point is less than 2 F This will also occur after a Cold Start or a Mode change from Cool to Cool Dry During this time the fan will operate in the Mode and Speed selected...

Page 19: ...ll not operate In single motor units the outdoor fan will run along with the indoor fan Control Board Configuration To enter the Configuration Mode simultaneously press the Up and Down buttons for 5 s...

Page 20: ...reaches 30 F and stays there for at least five 5 minutes 3 The compressor has run for at least 90 seconds Sleep Timer is overridden during this operation Anti freeze Protection is active in all modes...

Page 21: ...Found _ __________________________________________________________________ _______________________________________________________________________________________ _____________________________________...

Page 22: ...s equipment After the equipment leaves the factory it may become damaged or maladjusted during transportation or on the job Sometimes wires are disconnected accidentally or fan motors move on their ba...

Page 23: ...mode However the control pad LED display will indicate the mode of operation and the room temperature Controls Premium Programmable Digital Touchpad Control Operating Instructions LED with Program Set...

Page 24: ...by pressing Mode button 2 1 Once in the configuration mode the default temperature scale will be displayed as shown below Toggle the temperature scale to degree Celsius by pressing either or button 2...

Page 25: ...thermostat for each period of the day repeat steps 3 3 through 3 7 Further the thermostat can be programmed for each individual day of the week or use the SimplesetTM feature as described below 3 9 S...

Page 26: ...le stage heat single stage cool or single stage electric heat pump Terminations RC RH C W Y O B G Controls Remote Wall Mounted Thermostats Wall mounted thermostats are available for the Applied PTAC u...

Page 27: ...urns off Vacation hold overrides programming Lockout feature prevents unwanted tampering Clear backlit display makes it easy to see time temperature and setpoint even in the dark No batteries required...

Page 28: ...emote mounted thermostats should be wired as shown in Figure 30 Other considerations for this arrangement are as follows 1 When wiring the low voltage plug and receptacle disconnect provide enough wir...

Page 29: ...y the room temperature 3 Jumper Placement to Select Controller Type A Place jumper across LUI to select unit mounted touchpad Local User Interface B Place jumper across SEC Secondary to select Control...

Page 30: ...otor IFM Indoor Fan Motor OFM Outdoor Fan Motor HFLO Heat Fan Lockout Sensor OCS Outdoor Coil Sensor OAS Outdoor Air Sensor ICS Indoor Coil Sensor IAS Indoor Air Sensor LUI Local User Interface REV Re...

Page 31: ...ssor Motor IFM Indoor Fan Motor OFM Outdoor Fan Motor HFLO Heat Fan Lockout Sensor OCS Outdoor Coil Sensor OAS Outdoor Air Sensor ICS Indoor Coil Sensor IAS Indoor Air Sensor LUI Local User Interface...

Page 32: ...removal system and assure proper operation Pour at least two 2 cups of water into evaporator drain pan and verify proper operation Clean condensate drain and clear weep holes located at the bottom re...

Page 33: ...ion of the rest of the system A further advantage is that a failed part can be quickly and easily replaced thus minimizing the inoperative time of the equipment This is so however only if a replacemen...

Page 34: ...rees below minimum setpoint limit LA Low Ambient Lockout Outdoor air temperature is below 35 F Fault and Protection Codes for Applied PTAC PTHP Control Board Fault code Description Cause for the fault...

Page 35: ...tructed discharge grilles 5 Evaporator blower motor not running 6 Evaporator blower motor not up to speed 7 Evaporator motor slipping on motor shaft d Heat load in room exceeds capacity of equipment e...

Page 36: ...e oil or grease to gap between solenoid and armature g Tighten h Fasten securely i Occasionally equipment will have noise for no ap parent reason Inspection has revealed no loose components that might...

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