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SiE33-102

 

Table of Contents

i

 

System

R-22 PLUS Series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part 1 General Information .

.........................................................

1

1. Product Outline . .....................................................................................2

1.1 Year 2001 Models Using R-22 Refrigerant.............................................. 2
1.2 Outline of New Series Products. ............................................................. 3
1.3 Model Configuration and Combination . .................................................. 5

2. Points to Bear in Mind at the System Design..........................................6

2.1 Points Relating to the Performance of the Air Conditioning Units ........... 6
2.2 The Installation is of Vital Importance. .................................................... 7
2.3 Striking a Balance between System Installation 

and General Construction Work (Comprehensive Flow Chart) . ............. 8

2.4 Points to Bear in Mind when Preparing the Contract Drawings............... 9

3. Installation . ...........................................................................................12

3.1 Step by Step Installation Procedure . .................................................... 12
3.2 Work Involved in Individual Operations 

and Points to be Borne in Mind . ........................................................... 13

4. Test Operation ......................................................................................60

4.1 Procedure and Outline........................................................................... 60
4.2 Operation when Power is Turned On . .................................................. 62

4.3 Outdoor Unit PC Board Ass’y . .............................................................. 63

4.4 Setting Modes........................................................................................ 65

4.5 Cool/Heat Mode Selection. ................................................................... 72

4.6 Low Noise Operation . ........................................................................... 77

4.7 Demand Control . .................................................................................. 78

4.8 Sequential Start . ................................................................................... 79

4.9 Wiring Check Operation . ...................................................................... 80

4.10 Additional Refrigerant Charge Operation .............................................. 81

4.11 Refrigerant Recovery Mode. ................................................................. 82

4.12 Indoor Field Setting . ............................................................................. 83

4.13 Centralized Control Group No. Setting . ................................................ 89

4.14 Contents of Control Modes. .................................................................. 91

5. Caution for Refrigerant Leaks ...............................................................93

5.1 Caution for Refrigerant Leaks................................................................ 93

6. Hand Over to Customer ........................................................................96

6.1 Operational Steps.................................................................................. 96

7. Appendix ...............................................................................................97

7.1 Allowable Piping Length . ...................................................................... 97
7.2 Selection of Refrigerant Pipe Size. ....................................................... 98
7.3 Additional Charge of Refrigerant . ....................................................... 100
7.4 REFNET Pipe Connections for VRV PLUS Series.............................. 103
7.5 VRV Inspection Sheet . ....................................................................... 109

 

Si33-102.book  Page i  Tuesday, June 26, 2001  3:18 PM

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Summary of Contents for VRV System R-22 PLUS Series

Page 1: ...60 4 2 Operation when Power is Turned On 62 4 3 Outdoor Unit PC Board Ass y 63 4 4 Setting Modes 65 4 5 Cool Heat Mode Selection 72 4 6 Low Noise Operation 77 4 7 Demand Control 78 4 8 Sequential Sta...

Page 2: ...the Unit 140 6 Refrigerant Piping 141 6 1 Refrigerant Piping 141 6 2 Selection of Piping Material 142 6 3 Connecting the Refrigerant Piping 143 6 4 Leak Test and Vacuum Drying 148 6 5 Pipe Insulation...

Page 3: ...ation when Power is Turned On 62 4 3 Outdoor Unit PC Board Ass y 63 4 4 Setting Modes 65 4 5 Cool Heat Mode Selection 72 4 6 Low Noise Operation 77 4 7 Demand Control 78 4 8 Sequential Start 79 4 9 Wi...

Page 4: ...model Type 20 Type 25 Type 32 Type 40 Type 50 Type 63 Type 80 Type 100 Type 125 Type 200 Type 250 Ceiling mounted cassette unit 2 way blow 4 way blow Corner type Ceiling mounted low silhoutte duct un...

Page 5: ...tallation sites Reduced unit installation area Feature 3 Reduction of installation area Simpler piping work at installation sites 20HP 30HP Pipe connecting locations 14 joints 6 joints 20 joints 6 joi...

Page 6: ...art function Nighttime low noise mode for reduced operating sound Long refrigerant piping equivalent length of 125 actual length of 100 m and height difference of 50 m Connection of indoor unit of var...

Page 7: ...R 22 VRV PLUS series system model RSXY26KAY1 E YAL E RSXY28KAY1 E YAL E RSXY30KAY1 E YAL E Outdoor unit combination Main unit RXY16KAY1 E YAL E RXY20KAY1 E YAL E RXY20KAY1 E YAL E Sub unit RXE10KAY1...

Page 8: ...inimum Piping should be kept within permissible limits in terms of length and height difference 2 Positioning of outdoor unit Position such that maintenance and repairs can be carried out leave room f...

Page 9: ...e Installation is of Vital Importance The analysis of major installation problems experienced during the year of 1988 is shown below How these installation problems affect an equipment are shown below...

Page 10: ...rol panel boundary work on areas such as connection of drain piping and humidification supply piping inspection and foundation 2 Keep a constant check on the progress of the construction work to avoid...

Page 11: ...Have you indicated the size and location of the ceiling inspection ports Make sure there no other installations in the area above 5 Have you taken into account the depth of the installation area In c...

Page 12: ...ote controls group or individual control 7 Assign central group Nos if using centralized control 8 Add field settings and optional equipment for indoor units 9 Add unit No if making separate field set...

Page 13: ...mber should be inserted into the diagram RSXY16KA Insert name of refrigerant system PAC1 PAC2 Insert name of indoor unit FXYC32K C32K Insert system name of indoor unit Insert installation position Do...

Page 14: ...Installation Procedure The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrant such a change Si3...

Page 15: ...ntion should be paid to the construction of the beam themselves since there are sometimes parts of the beam which cannot be used to accommodate through holes Example Through holes in a reinforced conc...

Page 16: ...pport the weight of the indoor unit 2 Optional features must be added to the indoor unit prior to installation 3 The model name should be checked prior to installation 4 Take care to align the main un...

Page 17: ...blem Cause of problem l Rainwater work water etc gets into pipes from outside l Moisture generated inside pipes due to condensation l Formation of oxides inside pipes during soldering l Dirt dust or o...

Page 18: ...members of the system such as valves or compressors and the system ceases to function properly In order to avoid this problem nitrogen is passed through the pipes while the soldering work is being ca...

Page 19: ...of work 1 Pinching method The end of the copper pipe is squeezed together and the gap brazed 2 Taping method The end of the copper pipe is covered with PVC tape vinyl tape Taping method Particular ca...

Page 20: ...n carries the risk of explosions 2 Connect the charge hose from the pressure regulator to the service port on the liquid pipe side of the outdoor unit 3 Fit blanking plugs to all indoor units B other...

Page 21: ...the requirements of the JIS standard or equivalent Size material thickness etc Specification Oxidized phosphorous seamless copper pipe Long pipe lengths or coiled pipe copper pipe with heat insulation...

Page 22: ...the nozzle tip If a small nozzle tip is used for brazing piping of large diameters such as 38 1 and 44 5 brazing flow becomes poor Table 1 Correlation of nozzle tip and size of refrigeration piping N...

Page 23: ...gen replacement method when brazing Important points 1 Every effort must be made to avoid fire Clean area where brazing is to be performed and make sure that fire fighting equipment and water are read...

Page 24: ...t passes smoothly preventing the pipe from twisting Do not use SUNISO 4GS oil Important points 1 Burrs should be carefully removed 2 2 spanners should be used to grip the pipe 3 The flare nut must be...

Page 25: ...SiE33 102 Installation General Information 23 Flaring Procedure Si33 102 book Page 23 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 26: ...on tightening the flare nut with a spanner there is a point where the tightening torque suddenly increases From that position further tighten the flare nut the angle shown below Pipe size Further tig...

Page 27: ...oil should be used to coat the flange i e free from dirt or water 2 The correct amount of torque should be applied when tightening the flange bolts Standard torques for tightening screws and bolts IS...

Page 28: ...sions when the gas and liquid pipes also need to be thermally insulated Important points 1 The thickness of the thermal insulation material must be determined in the light of the pipe sizes 2 It will...

Page 29: ...ops then the leak must be located See following page However if there is a change in the ambient temperature between the pressurizing stage and the time when you check for a drop in pressure then you...

Page 30: ...e nitrogen until the pressure reaches 0 3MPa 2 Increase pressure to 1 5MPa using gaseous flon gas R 22 Nitrogen and refrigerant gas mixed 3 Search for the source of the leak using a detector such as a...

Page 31: ...air conditioner piping provides the following effects 1 Vacuum drying 2 Removes air and nitrogen used in air tightness test from the inside of pipes Therfore it is necessary to ensure that the both pu...

Page 32: ...ty of 20 30 l min usually take an extremely long time to achieve vacuum We recommend a vacuum pump of approx 60 100 l min 2 Degree of vacuum Ultimate vacuum varies largely according to use of the vacu...

Page 33: ...ree of vacuum of the vacuum pump 4 Calibration method 1 Connect a Pirani vacuum gauge and the gauge manifold vacuum gauge 0 76 cmHg to the vacuum pump at the same time and run the pump for about 3 min...

Page 34: ...s the vacuum has not reached 5 mmHg then check the system for a leak 2 Carry out maintained vacuum test Produce a vacuum in excess of 755 mmHg and do not release it for an hour or more Check the vacuu...

Page 35: ...Use nitrogen to raise pressure to 0 05MPa Since the nitrogen gas used to break the vacuum is dry nitrogen this process serves only to enhance the overall drying effect of the vacuum drying operation...

Page 36: ...ing during the test run 3 2 8 Drain Pipe Work Indoor Operational steps Drain Pipe Gradient and Support a The drain pipe must be fitted at a gradient of at least 1 100 The drain pipe should be as short...

Page 37: ...ingle trap for converging units will prove ineffective c Rig the trap to allow for future cleaning Grouped Drain Piping 1 It is standard work practice to make connections to the main pipe from above T...

Page 38: ...n size to that of the indoor unit 2 The drain pipe is thermally insulated to prevent the formation of condensation inside the pipe 3 The drain up mechanism should be fitted before the indoor unit is i...

Page 39: ...eter of the drain pipe should be greater than or equal to the diameter of the connecting pipe vinyl tube pipe size 25mm outer dimension 32mm Keep the drain pipe short and sloping downwards at a gradie...

Page 40: ...g multiple drain pipes install according to the procedure shown below Select converging drain pipes whose gauge is suitable for the operating capacity of the unit 2 After piping work is finished check...

Page 41: ...tisfactory or not by removing the access opening lid and checking the water level of the drain pan through the access opening Be careful when doing so because the fan is turning at the same time FXYF...

Page 42: ...FOR DRAIN RAISING PIPING Install the drain raising pipes at a height of less than 550 mm Install the drain raising pipes at a right angle to the indoor unit and no more than 300 mm from the unit Note...

Page 43: ...to go back to the first mode Note that the fan also starts rotating FXYK ceiling mounted corner cassette 1 Install the drain pipes Keep piping as short as possible and slope it downwards so that air...

Page 44: ...in pipe insulation and wrap with vinyl tape 3 After completing steps 1 and 2 attach the drain raising pipe to the drain pipe connection port of the indoor unit and fasten with a clamp Do not connect a...

Page 45: ...ted Duct Type Low Silhouette Type 1 Install the drain pipes Keep piping as short as possible and slope it downwards so that air may not remain trapped inside the pipe Keep pipe size equal to or greate...

Page 46: ...etal clamp and drain hose with the attached sealing pad To ensure a downward slope of 1 100 install hanging bars every 1 to 1 5 m If unifying multiple drain pipes install pipes shown below 2 After pip...

Page 47: ...ng If the drain hose cannot be sufficiently set on a slope fit the hose with drain raising piping as shown in the drawing HOW TO INSTALL PIPING 1 Connect the drain hose to the drain raising pipes and...

Page 48: ...NOT FINISHED Remove the electric parts box lid connect a power supply and remote control to the terminals Next press the inspection test operation button on the remote control The unit will engage th...

Page 49: ...en it with the clamp 3 Insulate both metal clamp and drain hose with the attached sealing pad Clamp metal Drain hose To ensure a downward slope of 1 100 install hanging bars every 1 to 1 5 m If unifyi...

Page 50: ...s the inspection test operation button TEST on the remote control The unit will engage the test operation mode Press the operation mode selector button until selecting FAN OPERATION Then press the ON...

Page 51: ...SiE33 102 Installation General Information 49 FXYH Ceiling suspended unit Si33 102 book Page 49 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 52: ...Installation SiE33 102 50 General Information FXYA Wall mounted unit FXYLM Concealed floor standing unit Si33 102 book Page 50 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 53: ...ng figure 2 After piping work is finished check drainage flows smoothly 3 2 10 Electrical Work Control Wiring 1 Compatible types of wire Wiring Specifications Notes 1 Sheathed wire may be used for tra...

Page 54: ...t between the control cables and the power supply cables where these are laid alongside each other See Separation of control and power supply cables on page 53 Power Supply Cabling of Main Power Suppl...

Page 55: ...rent circuit breaker wiring circuit breaker etc 2 To have a current tolerance of 125 or more of the rated current in cases where the rated current of the apparatus is 50A or less 3 To have a current t...

Page 56: ...operating noise from the main unit to the ducts or to the rest of the building b The speed of the airflow should be taken into account when choosing air suction and distribution grills in order to kee...

Page 57: ...drainage channel should be made around the foundation to cater for waste water around the machinery 5 When installing a unit on the roof be sure to check the strength of the roof and pay special atten...

Page 58: ...d to the front side of a single compressor Caution Install the unit securely in case of earthquake an typhoon cyclone hurricane or other strong wind The unit may topple or cause another accident if im...

Page 59: ...of the pipework can sometimes cause considerable difficulties if the compressor needs to be changed Prevention of Short Circuits The unit must be installed in a well ventilated area otherwise short c...

Page 60: ...discharge air A snow hood is available from Daikin as an optional accessories so please make use of it where necessary 2 The unit should be oriented in such a way as to prevent the air heat exchanger...

Page 61: ...disturb anyone 7 Make sure that the air inlet and outlet of the unit are not positioned towards the main wind direction Frontal wind will disturb the operation of the unit If necessary use a windscre...

Page 62: ...ce of thermal insulation Measurement of main power circuit insulation Addition or replenishment of refrigerant as needed Fully open respective stop valves on liquid gas Use a 500V megar tester Be sure...

Page 63: ...ode in order to prevent liquid from backing up To enter the test operation mode push the inspection test operation button of the indoor unit remote control 4 times Push once more to return to the norm...

Page 64: ...master power Outdoor unit Warning lamp H2P lights Test lamp H2P blinks Can also be set during operation described above Indoor unit If ON button is pushed during operation described above the operatio...

Page 65: ...SiE33 102 Test Operation General Information 63 4 3 Outdoor Unit PC Board Ass y Outdoor Unit Si33 102 book Page 63 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 66: ...oling and heating 5 Outdoor unit Capacity setting switch Switches for capacity setting when the outdoor unit PC board is replaced to spare parts PC board Refer table below HAP LED A SERV MON V0836 C H...

Page 67: ...select SEQ START L N O P IND MAIN SUB MODE BS1 SET BS2 RETURN BS3 WIRING CHECK BS4 RESET BS5 H1P H2P H3P H4P H5P H6P H7P IN D UNIT OUT D UNIT C H SELECT SS1 Used to rearrange the addresses in modifyi...

Page 68: ...t setting items with the operation button Press the RETURN button Press the RETURN button Press the RETURN button Contents displayed Select cool heat run with the operation button Select low noise run...

Page 69: ...sequential start MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P SET MODE TEST L N O P SEQ IND MAIN SUB START H1P H2P H3P H4P H5P H6P H7P C H SELECT SET MODE TEST L N O P SEQ IND...

Page 70: ...door unit forced operation Frequency fix TE setting TC setting Note 1 Defrost setting Note 1 Air NET address Description Emergency operation when inverter type outdoor unit malfunctions Address for co...

Page 71: ...Indoor unit forced operation 5 S Frequency fix Normal operation Fixes compressor frequency INV 60Hz OFF STD 1 ON OFF STD 2 ON OFF Frequency fix 6 S Address 0 Binary number 1 6 digits 2 31 Address for...

Page 72: ...ature setting for defrost Quick defrost Normal factory set Slow defrost EMG emergency operation when malfunction occurs ON OF Push the SET button and match with the LEDs No 1 15 push the RETURN button...

Page 73: ...of connected zone units excluding outdoor and BS units 0 63 units Lower 6 digits No 8 Number of outdoor units 0 63 units Lower 6 digits No 9 Number of BS units 0 128 units Lower 4 digits upper No 10...

Page 74: ...nit remote control 4 Setting of cool heat by outdoor unit system group in accordance with group master outdoor unit by cool heat selector Each of these setting methods is explained in detail below For...

Page 75: ...Unit System by Cool Heat Selector Doesn t matter whether or not there is outdoor outdoor unit wiring Set SS1 of the outdoor unit PC board to OUT D UNIT In setting mode 1 set cool heat selection to IN...

Page 76: ...unit you want to give cool heat selection permission to as the group main and set the other outdoor units as group sub units Set SS1 of the External control adaptor for outdoor unit to BOTH factory s...

Page 77: ...0 Outdoor unit group sub No 0 Outdoor unit group sub No 0 Cool heat group address llllll DS2 DS1 Adaptor PCB No 1 Outdoor unit group main No 1 Outdoor unit group sub No 1 Cool heat group address lllll...

Page 78: ...on SiE33 102 76 General Information Setting Method 1 5 3 and 1 5 4 address setting method combine lower 5 digits as binary number Si33 102 book Page 76 Tuesday June 26 2001 3 18 PM http splitoff ru te...

Page 79: ...et low noise operation to ON Setting mode 2 Match low noise operation and demand control address with address of outdoor unit external control adaptor 2 Outdoor unit external control adaptor setting F...

Page 80: ...et low noise operation to ON Setting mode 2 Match low noise operation and demand control address with address of outdoor unit external control adaptor 2 Outdoor unit external control adaptor setting F...

Page 81: ...e than 1 compressor are to be started at the same time Improved wiring system enables sequential start of up to 10 outdoor units If you want to carry out sequential start connect outdoor unit outdoor...

Page 82: ...ghts and goes off when finished If TEST H2P flickers wiring check operation failure push and hold the RESET button BS5 for 5 seconds and then repeat the procedure from the beginning 3 About 1 minute a...

Page 83: ...onal refrigerant charge operation the operation stops 5 Disconnect the refrigerant charge hose then fully open the liquid side stop valve In service mode 1 press the MODE button for 5 seconds to enter...

Page 84: ...rant recovery 5 Cancel the setting in the setting mode or cancel the mode by conducting power reset of the outdoor unit In service mode 1 press the MODE button for 5 seconds to enter service mode 2 8...

Page 85: ...ontrol and you want to set by each individual indoor unit when mode No 20 21 22 23 25 has been selected push the time mode button and select the indoor unit No to be set Note This operation is not req...

Page 86: ...ton and choose the Unit No to set This step is not necessary in all group unit setting 4 Press the UP button to select a Setting Switch No 5 Press the DOWN button to select a Setting Position No 6 Pre...

Page 87: ...timer button and check the settings 6 Push the button to return to the normal mode BRC7C 4C Type BRC4C Type without auto swing 1 When in the normal mode push the button for 4 seconds or more and oper...

Page 88: ...sign is not to be displayed Display Do not Display 12 22 0 Optional accessories output selection field selection of output for adaptor for wiring Indoor Unit Turned ON by Thermostat Operation Output M...

Page 89: ...Fan off Fan L 7 Centralized individual setting Centralized Individual 8 Centralized zone interlock setting No Yes Priority on Operation 9 Pre heat time extension setting 0 30 min 60 min 90 min 18 28...

Page 90: ...t 3 Group number setting for centralized control 1 Mode no 00 Group control 2 Mode no 30 Individual control Regarding the setting procedure refer to the section Group number setting for centralized co...

Page 91: ...ge selected by the switch for setting each address 5 Push the timer button to define the selected group No 6 Push the button to return to the normal mode Even if not using a remote control connect the...

Page 92: ...s for each unit for calculating cost etc set the mode No to 30 Caution When turning the power supply on the unit may often not accept any operation while 88 is displaying after all indications were di...

Page 93: ...y remote control if not using a remote control Operation by timer is impossible in this case 1 Factory setting ON by remote control Unified ON by central remote control OFF by remote control Unified O...

Page 94: ...Test Operation SiE33 102 92 General Information Si33 102 book Page 92 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 95: ...High Pressure Gas Protection Association in Japan has established its own standard in respect of refrigerant gas concentrations for inclusion with the general standards covering refrigeration and air...

Page 96: ...ing the refrigerant density using the results of the calculations in steps 1 and 2 above If the result of the above calculation exceeds the maximum concentration level then make similar calculations f...

Page 97: ...ecessary to revise the system design to some extent or else take one of the following courses of action Action 1 Making openings which will allow the air to flow freely into the room Make openings abo...

Page 98: ...notice board as this information will be required for servicing the system c Explain to the customer how to operate the equipment and let him try it d Assemble all the relevant diagrams and other pri...

Page 99: ...etween first branch and the farthest indoor unit 40 m 4 Level difference between indoor units 15 m 5 Level difference between indoor and outdoor unit 50 m Level difference is lower than 40 m when outd...

Page 100: ...8 Cooling Capacity 19 CWB kW 2 2 2 8 3 6 4 5 5 6 7 1 9 0 11 2 14 0 22 4 28 0 Heating Capacity kcal h 2 200 2 800 3 400 4 300 5 400 6 900 8 600 10 800 13 800 21 500 27 000 Btu h 8 500 10 900 13 600 17...

Page 101: ...4KA 19 1 t1 0 41 3 t1 7 RXY26 30KA 22 2 t1 2 41 3 t1 7 Total Capacity Index of Indoor Unit after Branch Pipe Size out dia min wall thickness Liquid Pipe Gas Pipe Below 100 9 5 t0 8 15 9 t1 0 100 to be...

Page 102: ...aneously 5 You don t have to replenish refrigerant for each system You must check if the system need additional refrigerant charge before proceeding 6 Be sure to record the amount of refrigerant added...

Page 103: ...eeded for aftercare service Piping Size Refrigerant Amount kg 22 2 0 36 19 1 0 27 15 9 0 17 12 7 0 10 9 5 0 05 6 4 0 025 Indoor unit model number 1 2 3 4 5 6 7 8 Location Indoor unit model number 9 10...

Page 104: ...h of liquid line piping 9 5 0 RSXY16 18 24 28KA 0 4 RSXY30KA 0 6 RSXY26KA 0 8 RSXY20KA V1886 H3 H1 H2 C D E F G B A a b c d e f g p n m l k j i h 8 7 6 5 4 3 2 1 Outdoor unit REFNET joint A G Indoor u...

Page 105: ...ions for VRV PLUS Series 7 4 1 REFNET JOINT for Cooling Only and Heat Pump System KHRJ26K11T less than 100 KHRJ26K17T 100 or more KHRJ26K18T 100 or more 160 KHRJ26K37T 160 or more 330 Si33 102 book Pa...

Page 106: ...ADER for Cooling Only and Heat Pump System KHRJ26K40T 330 or more 640 KHRJ26K75T 640 or more KHRJ26K11H 4 branch fitting less than 100 KHRJ26K17H 8 branch fitting 100 or more Si33 102 book Page 104 Tu...

Page 107: ...formation 105 KHRJ26K18H 6 branch fitting 100 or more 160 KHRJ26K37H 8 branch fitting 160 or more 330 KHRJ26K40H 8 branch fitting 330 or more 640 Si33 102 book Page 105 Tuesday June 26 2001 3 18 PM ht...

Page 108: ...26K40T Gas pipe KHRJ26K40HP KHRJ26K40H Gas pipe KHRJ26K75TP KHRJ26K75T Gas pipe V1071 V1072 V1073 The figure and size of pipe size reducers are as followings Pipe size reducer 1 Pipe size reducer 2 Pi...

Page 109: ...ng KHF30A30U Gas side piping Insulation material 2pcs Liquid side piping Gas side piping Insulation material 2pcs Gas side piping Liquid side piping Charge port V1078 100 Adhesive Slit PVC cover V1080...

Page 110: ...header If the selected field pipe differs from the branch pipe in size cut the connection with a pipe cutter as shown below Fit a stop end on all open branch pipe connections not in use Install the br...

Page 111: ...9 10 11 12 13 14 15 16 Installation Model Unit No Group No No 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Installation Model Unit No Group No C H SELECT setting mode 1 Tc IND H M L C H SELECT sett...

Page 112: ...oom 17 G NG Room 21 G NG Room 25 G NG Room 29 G NG Room 2 G NG Room 6 G NG Room 10 G NG Room 14 G NG Room 18 G NG Room 22 G NG Room 26 G NG Room 30 G NG Room 3 G NG Room 7 G NG Room 11 G NG Room 15 G...

Page 113: ...Visual inspection Listening Clamp meter Thermometer Thermometer Pressure gauge Pressure gauge Clamp meter Clamp meter Thermometer Thermometer Touch Visual inspection Listening Clamp meter Thermometer...

Page 114: ...C Room10 C Room14 C Room18 C Room22 C Room26 C Room30 C Room 3 C Room 7 C Room11 C Room15 C Room19 C Room23 C Room27 C Room31 C Room 4 C Room 8 C Room12 C Room16 C Room20 C Room24 C Room28 C Room32 C...

Page 115: ...s line temp mm Model Gas Liquid FXYC20K 25K 32K 40K FXYF25KB 32KB 40KB FXYK25K 32K 40K FXYD20KAVE 25KAVE 32KAVE 40KAVE FXYS20K 25K 32K 40K FXYB20K 25K 32K 40K FXYM40K 50K FXYH32K FXYA25K 32K 40K FXYL2...

Page 116: ...Appendix SiE33 102 114 General Information 7 6 2 Outdoor Units RSXY16 18 20KAY1 E YAL E 3D028580 Si33 102 book Page 114 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 117: ...SiE33 102 Appendix General Information 115 RSXY24 26 28 30KAY1 E YAL E 3D028581 Si33 102 book Page 115 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 118: ...Appendix SiE33 102 116 General Information 7 7 Wiring Diagrams 7 7 1 Outdoor Units RSXY16 18 20KAY1 E YAL E 3D028485A Si33 102 book Page 116 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 119: ...SiE33 102 Appendix General Information 117 RSXY24 26 28 30KAY1 E YAL E 3D028486A Si33 102 book Page 117 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 120: ...re cable has been used for at least part of the interconnecting wiring between the remote control and the indoor units This has resulted in signal interference leading to a transmission malfunction Th...

Page 121: ...air from the indoor unit in heating mode Source of Problem and Remedial Action The connecting cables and the corresponding piping were not correctly matched Recabling was carried out and the fault dis...

Page 122: ...a drain trap Reason There is resistance on the air inlet side caused by the heat exchanger and air filter and this in turn creates negative pressure in relation to the atmospheric pressure on the dis...

Page 123: ...in the indoor unit itself Source of Problem and Remedial Action The system was pressurized from the liquid pipe side and the gas pipes were therefore not pressurized The system was then left under pr...

Page 124: ...orizontally or vertically at an angle of exactly 90 degrees 2 REFNET header The REFNET header is a lateral flow pipe and should be fitted so as to allow horizontal branch fittings Vertical or sloping...

Page 125: ...stress on soldered parts Cracks have formed because of repeated expansion and contraction Remedial Action Fit the pipe with a loop as shown in the below drawing Main Points Take thermal expansion and...

Page 126: ...K Series Situation An attempt was made to set the centralized control group number with the indoor unit remote control but 00 cannot be selected in the field setting mode Cause 1 The central remote co...

Page 127: ...ed control group No for each indoor unit with the respective remote controls Connect the connector for setting the master control in one of the central remote control Main Points If the setting for ma...

Page 128: ...Appendix SiE33 102 126 General Information Si33 102 book Page 126 Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

Page 129: ...ing and Placing the Unit 140 6 Refrigerant Piping 141 6 1 Refrigerant Piping 141 6 2 Selection of Piping Material 142 6 3 Connecting the Refrigerant Piping 143 6 4 Leak Test and Vacuum Drying 148 6 5...

Page 130: ...44 8 to 84 0kW and nominal heating capacities ranging from 50 0 to 94 5kW The RSXY units can be combined with Daikin VRV series indoor units for air conditioning purposes The present installation manu...

Page 131: ...of equipment or accessories could result in electric shock short circuit leaks fire or other damage to the equipment Be sure only to use accessories made by DAIKIN which are specifically designed for...

Page 132: ...be connected to 1 outdoor unit RSXY16 18 and 20 Up to 32 indoor units can be connected to 1 outdoor unit RSXY24 26 28 and 30 Refer to the catalogue and or engineering data book for model numbers of in...

Page 133: ...Cooling Heating A Outdoor temperature CDB B Indoor temperature CWB C Outdoor temperature CWB D Indoor temperature CDB Range for continuous operation Range for pull down operation Range for warming up...

Page 134: ...nual 1 1 Operation Manual 1 1 Product Quality Certificate 1 1 only KAY1 E Tie Wrap 1 11 Gas Side Attached Pipe 2 for connecting main and sub unit 1 Gas Side Attached Pipe 2 for connecting main and sub...

Page 135: ...ion Installation Manual 133 Notes Attached pipes are only for front piping RSXY24 30 For side or bottom piping see Optional accessories Si33 102 book Page 133 Tuesday June 26 2001 3 18 PM http splitof...

Page 136: ...branch kits you need Piping kit for side and bottom piping are for RSXY24 26 28 and 30 Refnet Header KHRJ26K11H KHRJ26K17H KHRJ26K18H KHRJ26K37H KHRJ26K40H Refnet Joint KHRJ26K11T KHRJ26K17T KHRJ26K18...

Page 137: ...KAY1 RSXY20KAY1 RSXY24KAY1 RSXY26KAY1 RSXY28KAY1 RSXY30KAY1 Model JT236D VTYE JT212D TYE JT236D VTYE JT265D TYE JT236D VTYE JT265D TYE JT236D VTYE JT236D TYE JT236D TYE JT236D VTYE JT236D TYE JT236D T...

Page 138: ...50 50 50 50 50 50 Voltage V 220 240 220 240 220 240 220 240 220 240 220 240 220 240 Nominal Running Current A 4 5 4 5 4 5 6 7 6 7 6 7 6 7 Model RSXY16 KAYAL RSXY18 KAYAL RSXY20 KAYAL RSXY24 KAYAL RSX...

Page 139: ...137 2 Main Components 2 1 Main Components For main components and function of the main components refer to the Engineering Data Book and service manual Si33 101 Si33 102 book Page 137 Tuesday June 26...

Page 140: ...sure that the air inlet and outlet of the unit are not positioned towards the main wind direction Frontal wind will disturb the operation of the unit If necessary use a windscreen to block the wind Ca...

Page 141: ...andle the unit with care Keep the unit upright in order to avoid compressor damage 2 Lift the unit preferably with a crane and 2 belts of at least 8m or 10m RXY16 20 long 3 When lifting the unit with...

Page 142: ...essor support as shown in the figure 2 stays per single compressor Tighten the installation bolts firmly again afterwards Caution 1 Prepare a water drainage channel around the foundation to drain wast...

Page 143: ...erant Piping 6 1 Refrigerant Piping Caution All field piping must be installed by a licensed refrigeration technician and must comply with relevant local and national regulations Si33 102 book Page 14...

Page 144: ...ion material Phosphoric acid deoxidized seamless copper for refrigerant size Determine the proper size referring to chapter Example of connection Step 2 Make sure to use the particular branches of pip...

Page 145: ...nd knock out the hole Piping kit KHF30A30L is required for RSXY24 26 28 and 30 Refer the optional KHF30A30L or KHF30A30U piping kit on page 107 for more detail Flange Liquid side pipe Field supply Bra...

Page 146: ...hed pipe 2 Connect attached pipes and field pipe RSXY24 26 28 30 The diagram at right shows the opening on the underside for connecting the bottom Note that piping connected with elbow pipes procured...

Page 147: ...For installation of the refrigerant branching kit refer to the installation manual delivered with the kit Mount the REFNET joint so that it branches either horizontally or vertically Mount the REFNET...

Page 148: ...Do not mount a blind plug on unit A 4 Open the main valve of the nitrogen cylinder and adjust the pressure reducing valve until the pressure becomes 0 5 MPa 5 Make sure that the nitrogen gas is relea...

Page 149: ...ials like moisture and contamination from mixing into the system Great caution is needed when passing copper tubes through walls Refrigerant piping Location to be brazed Taping Manual valve Regulator...

Page 150: ...iquid side valve Regulator Gauge manifold Liquid side RXE Sub unit RXY Main unit Connecting valve Service port Gas side Indoor units When conducting an airtightness test Nitrogen V1850 Vacuum pump Liq...

Page 151: ...depending on operation conditions e g when performing cooling operation with an outside air temperature of 15 C consider to also make a heat insulation of the liquid side connection piping and refrige...

Page 152: ...dditional charging of refrigerant Determine the weight of refrigerant to be charged additionally referring to the item Additional refrigerant to be charged in chapter Example of connection And fill in...

Page 153: ...nsed electrician and must comply with relevant local and national regulations The field wiring must be carried out in accordance with the wiring diagrams and the instructions given below Be sure to us...

Page 154: ...Pressure sensor high H1P 4P Pilotlamp service monitor red A2P SENPL Pressure sensor low HAP Pilotlamp service monitor green A1P 3P S1PH 2PH Pressure switch high INV Inverter TB1 2 Terminal circuit boa...

Page 155: ...M Terminal strip relay J1HC 3C Crankcase heater Y1E 3E Electronic expansion valve K1M 3M Magnetic contactor M1C 2C 3C Y1R 4 way valve K1R Magnetic relay M11F A1P Y1S Solenoid valve auxiliary condenser...

Page 156: ...for sequential start refer to chapter Examples For connection wiring to outdoor outdoor transmission F1 F2 outdoor indoor transmission F1 F2 refer to chapter Examples For connection wiring to the cen...

Page 157: ...mission Line Selection RSXY16KAY1 3N 50Hz 380 415V 45A 0 75 1 25mm RSXY18KAY1 3N 50Hz 380 415V 50A 0 75 1 25mm RSXY20KAY1 3N 50Hz 380 415V 60A 0 75 1 25mm RSXY24KAY1 3N 50Hz 380 415V 60A 0 75 1 25mm R...

Page 158: ...o gas pipes sewage pipes lightning rods or telephone ground wires Gas pipes can explode or catch fire if there is a gas leak Sewage pipes no grounding effect is possible if hard plastic piping is used...

Page 159: ...ak detector Remote control Fuse Fuse V1855 Field power supply Spring washer Grounding screw Wiring sleeve Terminal board Fix the power cord with the included clamp material to the safety catch Clamp t...

Page 160: ...Subunit RSXY16 18 20 Connect the ground wire green yellow to the ground terminal Connect the ground wire green yellow to the ground terminal Cable Low voltage Liquidline Insulation material Cable High...

Page 161: ...sulation material Liquid line Cable Low voltage RXY Main unit Switch Box RXE Sub unit Switch box Connect the ground wire green yellow to the ground terminal extended wiring 7000 mm or less Sheathed ca...

Page 162: ...e possible for unit to unit cabling No branching is allowed after branching Never connect the power supply to unit to unit cabling terminal block Otherwise the entire system may break down 7 6 7 Seque...

Page 163: ...control optional to the A B C terminals and set the cool heat selector switch SS1 on the outdoor unit PC board A1P to OUT D UNIT Caution For low noise operation it is necessary to get the optional Ext...

Page 164: ...om coming loose Remove the lower frontplate 1 punch a hole in the knock hole and cut the hole 2 all the way to the slit Attach the 3 sealing pads optional parts 3 on the wiring mounting plate optional...

Page 165: ...t has been carried out according to the instructions described in this manual according to the wiring diagrams and according to local and national regulations 3 Pipe sizes and pipe insulation Make sur...

Page 166: ...of the upper front panel 2 Set the unit to mode using the cool heat selector heatpump units only or the indoor remote control 3 Press the button 4 times to set the unit to TEST mode operation TEST is...

Page 167: ...ew it with your hand a few times first Use a charging hose with push rod when using the service port 5 Check for refrigerant gas leakage after tightening the cap Make sure to apply the refrigerant oil...

Page 168: ...remote control to operate the indoor units and correct the wiring on units which display UF on the remote control 8 2 6 Disposal Requirements Dismantling of the unit treatment of the refrigerant oil a...

Page 169: ...on Association in Japan has established its own standard in respect of refrigerant gas concentrations for inclusion with the general standards covering refrigeration and air conditioning facilities 9...

Page 170: ...3 Calculating the refrigerant density using the results of the calculations in steps 1 and 2 above If the result of the above calculation exceeds the maximum concentration level then make similar cal...

Page 171: ...iling unit 45 Drain Trap 35 E Electrical Specifications 136 Electrical Work 51 Excessive noise due to incorrect angling of REFNET joints 122 F Field Line Connection 157 Field Setting 87 Field Wiring 1...

Page 172: ...core cable 118 Sleeve and Insert Work 13 Snow Accumulation 58 Standard Operation Limit 131 Standard Supplied Accessories 132 Step by Step Installation Procedure 12 Stop Valve 164 Stop Valves 165 T Te...

Page 173: ...ance with Group Master Outdoor Unit by Indoor Unit Remote Control 74 Supplement 75 Correlation of nozzle tip and size of refrigeration piping 20 Covering of Refrigerant Pipes Particular care 17 Pinchi...

Page 174: ...ALL PIPING 45 If the drain hose cannot be sufficiently set on a slope 45 If unifying multiple drain pipes 45 Keep piping as short as possible and slope it downwards 45 WHEN ELECTRIC WIRING WORK IS NOT...

Page 175: ...Setting the Cool Heat Operation 161 Signal interference due to use of multiple core cable 118 Sleeve and Insert Work Operational steps 13 Steel insert 13 Through holes in a reinforced concrete beam 13...

Page 176: ...SiE33 102 vi Drawings Flow Charts Si33 102 book Page vi Tuesday June 26 2001 3 18 PM http splitoff ru tehn doc html...

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