McQuay AGZ 035A, Installation, Operation And Maintenance Manual

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60 AGZ 035A through 065A IOMM AGZ-3
Pumpdown Control
The AGZ units have a one-time pump down. If two compressors are operating on a refrigerant circuit
and the chiller is commanded to stop, the lag compressor on that circuit will stop and the lead
compressor will pump the circuit down. Pump down pressure depends on the chiller’s refrigerant
type.
Certain alarm conditions will not permit chiller pumpdown. These alarm conditions are:
•
High Condenser Pressure
•
Bad Evap Pressure Sensor
•
Bad Phase Voltage
•
Volts Ratio Protect
•
Mechanical High Pressure
•
Compressor Motor Protect
Safety Systems
MicroTech continuously performs self-diagnostic checks, monitoring all system temperatures,
pressures and equipment protection controls, and will automatically shut down a refrigerant circuit or
the entire unit if a fault occurs. The cause of the shutdown, time and date of occurrence, and
conditions at the same time of alarm will be retained in memory and can be displayed for the operator
to review.
The MicroTech controller has several equipment protection systems to safeguard against potential
damage of the chiller equipment. There are alarm and pre-alarm conditions. Alarm conditions cause
the compressors to shut off and/or lockout. Pre-alarm conditions cause the unit to stage down in
capacity in an attempt to avoid an alarm condition. For alarm conditions, the red “Alarm Status” light
on the control panel will be solid. For all pre-alarm conditions, the light will pulse at the rate of 0.5
seconds on, 4 seconds off. When an alarm of pre-alarm condition exists, the MicroTech display
automatically switches to the alarm menu to alert the user of the condition.
The MicroTech controller alarms can either be of the manual reset type or the auto reset type. Critical
alarm conditions such as High Condenser Pressure, Refrigerant Freeze Protection, and Low
Evaporator Pressure which protect against equipment damage are manual reset, which means they
lockout compressor operation and must be cleared at the MicroTech keypad before operation can
resume. Auto-clearing alarm conditions cause the compressors to shut off on the affected circuit until
the condition is corrected. When the condition is corrected, the chiller will resume normal operation
on that circuit, provided the anti-cycle timers have cleared and sufficient load exists. All pre-alarm
conditions are auto clearing. After the controller stages down the unit on an alarm condition and the
potential alarm condition has been avoided, the alarm will clear y itself and the unit will resume
normal operation. If the alarm condition is not avoided, the alarm will be logged on the MicroTech
display, causing lockout of compressors. Thus, the alarm must be manually cleared.
When a McQuay Chiller with a MicroTech controller is used with the McQuay RMS (Remote
Monitoring and Sequencing) Panel, the user must note that alarm nomenclature varies. The RMS has
three possible categories of alarms: faults, problems, and warnings. The chiller alarm condition
corresponds with the RMS “fault” condition. Thus, there are system and circuit faults. Chiller pre-
alarm conditions correspond to the RMS “problem” designation. Reciprocating chillers do not have
warning alarms.