McHale
Ballinrobe
Co. Mayo
F31 K138 Ireland
Tel:
+353 94 9520300
Email:
[email protected]
Website:
www.mchale.net
CLT00793_3.02
5
ISO 9001:2015
Pro Glide R3100
Rear Disc Mower
Operator Instruction Manual
Issue 2
Page 1: ...le Ballinrobe Co Mayo F31 K138 Ireland Tel 353 94 9520300 Email sales mchale net Website www mchale net CLT00793_3 02 5 5 ISO 9001 2015 Pro Glide R3100 Rear Disc Mower Operator Instruction Manual Issu...
Page 2: ...ust select Current page if that is sufficient This is the original operator manual with Original Instructions The English language version of the operator manual is the source document for all transla...
Page 3: ...ctive parts of the machine immediately and to use only genuine McHale spare parts as these are designed and manufactured to the same standard as the original machine Spare parts can be obtained from y...
Page 4: ...3 9 In the event of a fire 13 3 10 General safety warnings 13 4 Specific safety warnings 18 4 1 Hydraulic safety warnings 18 4 2 Noise level 18 4 3 Fire precautions 19 4 4 Special safety devices instr...
Page 5: ...djustment 43 8 4 Lift lower latch 44 8 5 Break away safety latch 44 8 6 Balance weights 45 9 Machine maintenance 46 9 1 Maintenance intervals 46 9 2 Tightening torque values 49 10 Storage 50 10 1 End...
Page 6: ...ng Safety instructions Functions Controls hydraulic electrical It is highly recommended to get acquainted with any new machinery slowly Take time to learn and understand all of the features of the mac...
Page 7: ...rying process by 30 40 This designation includes the movement of the machine between fields by track or road incidental to the machine s main use The field or pasture being mown should be even and smo...
Page 8: ...adjustment 3 Right hand guard curtain 4 Break away safety latch 5 Lift lower latch 6 CAT 2 3 lower link pins 7 Leg stands 8 Lift ram 9 PTO stand 10 Balance weight stand 11 Blade replacement lever 12 S...
Page 9: ...ht 1 470 kg 3 240 lbs Tractor capacity 80 kW 108 HP minimum Linkage CAT 2 or CAT 3 rear 3 point linkage PTO speed 1 000 rpm Lighting 12 V 7 pin socket Hydraulic systems Double acting hydraulic supply...
Page 10: ...ould result in machinery damage personal injury or even death CAUTION This symbol indicates a potentially hazardous situation that if not avoided could result in machinery damage or personal injury NO...
Page 11: ...ing Use of mobile phones or radio music headphones are strictly forbidden while operating machinery and driving as these impair the operator s attention 3 5 In case of emergencies In the event of any...
Page 12: ...hey should also receive training from their McHale Dealer It is only acceptable to have more than one person in the tractor cab if it has a second seat 16 18 An operator between the age of 16 and 18 y...
Page 13: ...the result of human negligence including taking shortcuts to save time lack of or improper maintenance ignoring warnings failing to read the operator s manual lack of or improper instruction and failu...
Page 14: ...others at risk This includes over the counter cold flu and allergy medications or prescription drugs that are not recommended to be taken whilst driving a car or operating machinery The operator must...
Page 15: ...ansport position Ensure that additional lighting is provided if any of the tractor lights are hidden or obstructed by the machine The operator must ensure that there is a minimum of 1 m clearance betw...
Page 16: ...when heat goes beyond the immediate flame area Regular clean down is recommended in order to maintain the machine in a safe and reliable working condition McHale recommend that the machine be blown do...
Page 17: ...they can interfere with controls and many children have been killed falling from the door or rear window of a tractor Children under 16 years of age should never operate power driven machinery Keys s...
Page 18: ...uid can penetrate the skin Never use your fingers or face to check for leaks If in doubt always replace The recommended maximum working time of hoses should not exceed 5 years Only use exact specifica...
Page 19: ...such as not smoking when around the refuelling area 4 4 Special safety devices instructions When maintenance or repair work has to be carried out on the machine the hand brake must be applied engine...
Page 20: ...McHale Pro Glide R3100 Rear Disc Mower 20 4 5 Safety instruction decal locations...
Page 21: ...erstood and followed If any of the decals are damaged or missing they are available from your McHale dealer The relevant part numbers are shown in brackets The decals featured on the machine are displ...
Page 22: ...s out of the crush area between the roller and chassis rail CST00120 Stay clear of the rotating PTO shaft Never use the machine if the PTO guarding is missing or damaged Entanglement in rotating drive...
Page 23: ...er than 210 bar CST00814 Keep clear of high speed cutters Close all covers and guards and keep out of danger zone CST00816 Close protective covers before operating the machine CST00817 Danger of proje...
Page 24: ...fore disconnecting from the tractor CST00871 Where space is limited the mower can be stored in the raised position on swing down stands providing it s positioned on a perfectly level hard concrete flo...
Page 25: ...t eye locations on the chassis shown below The crane or lifting device must be capable of lifting a minimum load of 3 tonnes 3 000 kg Never go under a suspended machine or attempt to try and stop it i...
Page 26: ...ment of the machine behind the tractor 1 CAT 2 3 rear 3 point linkage 2 Double acting hydraulic function with float minimum 20 l min 180 bar 3 Single acting hydraulic supply advantageous but not essen...
Page 27: ...ve to be altered the first time it is fitted to a specific tractor Before connecting the PTO shaft to the tractor raise the mower so that the PTO stubs of both the machine and the tractor are horizont...
Page 28: ...are limited hydraulic connections available 5 5 Machine and tractor stability In order to ensure the stability of the combination of R3100 and tractor it may be necessary to add ballast to the tractor...
Page 29: ...nce from the rear axle centre to the centre of the lowest points of the three point linkage m s2 Distance from the centre of the lowest points of the three point linkage to the centre of gravity of th...
Page 30: ...tomatically when lowered The transport latch B is the opposite in that it latches automatically when the side cover is raised but must be retracted in order to lower However once the mower is raised f...
Page 31: ...f a shudder is felt in the mower then there is an imbalance which is usually caused by a broken or missing blade If even a slight shudder is noticed then work should stop immediately to investigate th...
Page 32: ...er to return back up to neutral and check the blade to ensure it is free to rotate but is securely locked on the disc stub E Remove the installation lever from the right hand side and continue onto th...
Page 33: ...een shut down the key has been removed from the ignition and the brakes have been applied before changing oil NOTE Oil must be drained filled after the first 50 hours of use After the first 50 hours o...
Page 34: ...McHale Pro Glide R3100 Rear Disc Mower 34 6 3 1 Gearbox locations A B C Conditioner gearbox Right angle drive A B C Mower bar filler Type Y Drain Plate C A B A Mower bar filler Type X...
Page 35: ...of oil is added After this replace the oil once per season or once per 250 hours whichever comes first 3 Replace the level plug B and breather A and tighten securely Mower bar Type X with filler plug...
Page 36: ...sed with the mower bed resting horizontally Before disconnecting from the tractor lower both leg stands by relocating pins as shown Ensure that the stand lock pins 2 are properly secured in the upper...
Page 37: ...ed against the main frame with the lock pin 4 on the rear stand latched securely If at all possible the mower should be stored in the horizontal storage position for safety and stability Where space i...
Page 38: ...ugh room for its removal when in a horizontal position This will ensure that a maximum overlap ideally 200 mm minimum is maintained when extended as the machine is lowered fully The angle of operation...
Page 39: ...late the machine by disconnecting all of the connections to the tractor unit Ensure that all the national road traffic regulations relating to the country are fulfilled i e the use of safety chains ma...
Page 40: ...McHale Pro Glide R3100 Rear Disc Mower 40 Road transport position Mower bed latched in the upright position with side guard latched open and leg stands raised...
Page 41: ...ctionality of each adjustment 8 1 Cutting height The machine is fitted with an inclinometer to assist in setting the correct levels angles and cutting height Adjust the top link and lift arms until th...
Page 42: ...h checking swath width and cutting height If adjustments are necessary then shut down PTO and tractor and ensure all motion has ceased before approaching the mower When the mower is being removed fro...
Page 43: ...gle can be adjusted Once the desired setting is reached then the eye bolts should be tightened securely using a short lever CAUTION Ensure the tractor is shut down Ensure that the tractor engine has b...
Page 44: ...to the top hook when fully elevated Before disconnecting the mower from the tractor always ensure the mower bed is first lowered to the ground for stability with the leg stands secured in the storage...
Page 45: ...ided on the mower as standard so balance weights can be added if required This is particularly important when using lighter tractors under 110 kW with smaller diameter cross shafts The balance weights...
Page 46: ...ng the harvesting season First 5 working hours Check all nuts and bolts for tightness and tighten if necessary Check sufficient oil level in the gearbox s CAUTION Wear proper safety equipment follow a...
Page 47: ...electrical components pivots points valves or bearings Never climb onto any part of the machine while pressure washing due to the fact that all metal surfaces become extremely wet and slippery and alw...
Page 48: ...d lowered to the ground for stability Connect the hydraulic hose with tap to the single or double acting hydraulic supply Then open the tap and release the oil back into the tractor until the suspensi...
Page 49: ...IN 933 M6 10 14 16 M8 23 33 40 Socket head M10 45 63 75 Cap screws M12 78 110 130 DIN 912 M14 122 175 210 M16 195 270 325 Hex nuts M18 260 370 440 DIN 934 M20 370 525 630 M22 510 720 870 M24 640 900 1...
Page 50: ...the fact that all metal surfaces become extremely wet and slippery and always ensure that the tractor has been shut down with the ignition key removed Grease the discs blades conditioner tines to prev...
Page 51: ...51 Remove the grease from the discs blades conditioner tines use extreme caution when carrying out this operation always wear protective gloves and clothing Check blade pin diameter for excessive wea...
Page 52: ...are provided to the customer with the machine Machine is reassembled correctly Hydraulics electrics and lighting are working New owner has been instructed on how to operate maintain the machine The PD...
Page 53: ...other EU directives 2014 30 EU Electromagnetic compatibility EMC Technical file compiled by James Heaney c o McHale Engineering Ballinrobe Co Mayo Ireland F31 K138 Harmonised standards applied EN ISO...
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Page 55: ...urer concerned This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection from misuse from lack of maintenance and or i...
Page 56: ...must be free from dirt and oil If a part is returned in an unfit state the claim will be refused If damaged parts have been returned to the company and warranty is refused the dealer is allowed a peri...
Page 57: ...57 12 Appendix 12 1 Adjusting the PTO shaft to the tractor 1 2 3 7 A D 4 B H 5 8 C I 6 F G E 10 13 A H 9 10 10 11 11 12 13 9 A H 10 13...
Page 58: ...944 0 000772 92903 929 0304 0 092903 144 1 0 111111 836127 8361 274 0 836127 1296 9 1 cm3 ml m3 litre l in3 ft3 US gal Imp gal US barrel 1 0 000001 0 001 0 061024 0 000035 0 000264 0 00022 0 000006 10...
Page 59: ...070307 51 71379 0 068065 0 01 0 1450 1 0 001 0 01020 7 5002 0 00987 10 145 03 1000 1 10 197 7500 2 9 8717 0 9807 14 22335 98 07 0 09807 1 735 5434 0 968115 0 001333 0 019337 0 13333 0 000133 0 00136 1...
