2
Table of Contents
INTRODUCTION
..
………………...……………………………………………………..………………..
4
EC DECLARATION OF CONFORMITY .............................................................................. 5
1
GENERAL INFORMATION .............................................................................................. 6
1.1
GLOBAL ASPECTS ABOUT SAFETY ............................................................................................... 7
1.2
SAFETY SIGNS (PICTOGRAMS ON THE MACHINE) ..................................................................... 8
1.3
SYMBOLS AND GLOSSARY ............................................................................................................ 9
1.4
SPARE PARTS ORDER .................................................................................................................. 10
1.5
REVISION OF THE MANUAL .......................................................................................................... 10
1.6
GENERAL WARRANTY CONDITIONS ........................................................................................... 11
2
MACHINE CHARACTERISTICS .................................................................................... 12
2.1
IDENTIFICATION DATA OF THE MACHINE .................................................................................. 13
2.2
INTENDED USE ............................................................................................................................... 13
2.3
PROHIBITED USE ........................................................................................................................... 13
2.4
TECHNICAL AND DIMENSIONAL FEATURES / NOISE / VIBRATION / NON-IONIZING RADIATION
14
2.5
OPERATOR POSITIONS/LAY-OUT/USE AND MAINTENANCE AREA/ ....................................... 15
2.6
GENERAL DESCRIPTION............................................................................................................... 15
2.7
TYPES OF POWER SUPPLY .......................................................................................................... 16
2.8
SAFETY MEASURES ...................................................................................................................... 16
2.9
INFORMATION ON RESIDUAL RISKS ........................................................................................... 16
3
TRANSPORT AND LIFTING .......................................................................................... 22
3.1
PACKING AND UNPACKING .......................................................................................................... 23
3.2
LIFTING AND HANDLING ............................................................................................................... 23
3.3
TRANSPORT ................................................................................................................................... 24
3.4
STORAGE ........................................................................................................................................ 24
3.5
DAMAGE CONTROL ....................................................................................................................... 25
4
MACHINE INSTALLATION ........................................................................................... 26
4.1
INSTALLATION ................................................................................................................................ 27
4.2
INITIAL TESTS ................................................................................................................................. 27
4.3
GENERAL SAFETY INSTRUCTIONS ............................................................................................. 28
4.4
STARTING THE WORKING CYCLE ............................................................................................... 28
4.5
TROWEL DRIVE .............................................................................................................................. 29
4.6
TROWEL MACHINE STOP.............................................................................................................. 29
4.7
RESTARTING THE TROWEL ......................................................................................................... 29
5
USE OF THE TROWEL MACHINE ................................................................................. 30
5.1
SURFACE PREPARATION ............................................................................................................. 31
5.2
TROWELING PHASE ...................................................................................................................... 31
5.3
FINISHING PHASE .......................................................................................................................... 31
6
MAINTENANCE AND REPAIRS .................................................................................... 32
6.1
SCHEDULED MAINTENANCE ........................................................................................................ 33
6.2
ROUTINE AND ADDITIONAL MAINTENANCE............................................................................... 37
6.2.1
Blades replacement .................................................................................................................. 37
6.2.2
Unlocking of blades holding arms and pressure plate ......................................................... 37
6.2.3
Trowel disc replacement .......................................................................................................... 37
6.2.4
Replacing the belt ..................................................................................................................... 38
6.2.5
Refill of engine oil ..................................................................................................................... 38
6.2.6
Gear motor oil topping off ........................................................................................................ 39
6.2.7
Notes about dismalting ............................................................................................................ 39
6.3
TROUBLESHOOTING ..................................................................................................................... 40
6.4
PARTS LIST ..................................................................................................................................... 42