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SPRINT 3000

BOOKLETMAKER

OPERATION MANUAL

IMP

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Summary of Contents for SPRINT 3000

Page 1: ...SPRINT 3000 BOOKLETMAKER OPERATION MANUAL IMP ...

Page 2: ...ings 7 4 3 Stapling folding positions 8 4 6 Changing stapling head positions 10 5 Booklet making 11 6 Corner and edge stapling 13 7 Counter 14 8 Replacing stapling heads 14 9 Aligning of stapling heads 14 10 Problem solving 15 Appendix A Parts lists and drawings MBM Corporation Michael Business Machines 3134 Industry Drive North Charleston South Carolina 29418 Customer Service Tel 800 223 2508 ...

Page 3: ...the collator so that it is the correct height for feeding into the Bookletmaker The Sprint 3000 is a floor standing machine fitted with sturdy castors and an integral conveyor which can be folded up in order to occupy minimal floor space when not in use This model has three stapling heads as standard and five stapling positions The centre stapler is fixed whereas the outside heads may be moved to ...

Page 4: ... Lower output conveyor allowing the slotted ends on the support bars part no 6 06 to locate on the protruding bolts provided These bolts are located at the base of the machine 5 Fit the conveyor wheels Figure 2 Conveyor setup 6 Insert the conveyor end stop part no 6 11 at the far end of the conveyor making sure it does not infringe the belt It is held in position by a flat magnet 7 Position the ma...

Page 5: ...oper3500 doc Page 4 23 01 2004 8 Check that the power supply is of the correct voltage for the machine Once connected the machine is ready for use ...

Page 6: ... Staple position fine adjustment screw 2 Stapling head locking levers 9 On off button 3 10 Staple delay knob 4 Side guide clamping thumbscrew 11 Staple fold stop indicator 5 Staple low indicator reset 12 Fold stop tilt adjustment thumbscrew 6 Stapling head cartridge eject 13 Staple fold stops adjustment wheel 7 Anvil 14 Counter ...

Page 7: ...lue lever at the front of each stapling head and pull out the cassette Staple type 66 6 will be suitable for most thin books Type 66 8 should be used for thicker sets of paper over 16 sheets of 20 lb bond 3 Push the filled staple cassettes back after reloading until they click into position WARNING Never operate the machine when the staple cassettes are extended for loading This will cause serious...

Page 8: ...oth staple cassettes Close both cassettes securely and press the reset button before continuing the job Note If the Bookletmaker is switched off with less than 30 staples in the cassette the count is lost i e when switched back on the machine will not detect that staples are low To avoid this do not switch the machine off for short periods of non operation The Bookletmaker motor will automatically...

Page 9: ...dges are level with the marking on the scale corresponding to the width of the paper and then re tighten the thumbscrews so that the guides are held in place Figure 4 Side guides 2 Note that the marked settings are meant to be wider than the paper to allow for side jog Both guides move inwards on each cycle to the correct width to ensure that the sheets are aligned before stapling occurs ...

Page 10: ...e adjusted as one Loosen fold stop lock thumbscrew figure 5 2 Turn the fold stop adjustment wheel until the staple stop aligns with the appropriate calibration on the scale for the size of paper being used Figure 5 Fold stop 3 Re tighten fold stop lock thumbscrew when the stop has been correctly positioned ...

Page 11: ...n be corrected by adjusting the fold stop tilt thumbscrew figure 6 on the left hand side of the fold stop adjusting shaft Loosen the locking nut and turn the thumbscrew clockwise to raise the left hand end of the fold stop or anti clockwise to lower Tighten locking nut Figure 6 Fold stop tilt ...

Page 12: ... entire stapling unit to the new position 2 When moving the stapling head hold the bracket and retaining plate end as side pressure on the front end of the stapling head will cause misalignment between stapling head and anvil 3 Re tighten the locking levers into the tapered hole which will align the stapling head in the new position Figure 7 Stapling head adjustment and anvil positions centre head...

Page 13: ...n the motor will not start until the first set of paper is placed in the machine If it is left running and not used for a period of more than three minutes the motor will automatically switch off The motor will re start when paper is placed in the machine 3 The stapling folding operation is started when sensors detect the paper in the machine The time between the paper entering the machine and the...

Page 14: ...nveyor wheels shown in figure 11 should be adjusted so that the wheels are just over a book s distance from the fold rollers Too close and they will interfere with subsequent booklets coming out of the fold rollers If the wheels are too far away the booklets will have the tendency to insert themselves inside previously ejected booklets 7 Staple Position Fine Adjustment If after correctly setting t...

Page 15: ...vil positions When corner stapling move the right hand stapling head to the furthest right position and remove the staples from the left hand stapling head One could also remove the left hand stapling head by loosening the two screws provided Read section 8 on replacing heads 3 Locate the paper stops on the emitter carrier tube part no 2 84 between the outer anvils The foot of the stop locates bet...

Page 16: ...ards and forwards adjustment However should this be necessary such adjustment is obtained as follows 1 Loosen the hexagon head nut fixing the retaining plate to the stapling head universal bar part no 2 74 2 Unlock and pull out the staple cassette 3 Insert the stapling head alignment tool from the bottom into the staple output slot with the numbers facing the front of the machine 4 Close and lock ...

Page 17: ...er thickness Use 66 6 staples for up to 15 sheets Use 66 8 staples for over 15 sheets Stapling head jammed Incorrect staples Switch off machine lift safety cover remove staples from cassette clear jammed staples with tool provided Repeated jamming of stapling head Miss aligned head with anvil Check that guide lines on stapling head and anvil match Staple legs breaking Miss aligned head with anvil ...

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