Maxon SP-1102 Service Manual Download Page 4

Service Manual 

SP - 1402 

Page 4 of 35

  

 

 

 

Introduction 

This Maxon Service Manual is a comprehensive guide to the maintenance and field repair of this 

equipment. It covers all versions of the SP-1402 Series radio(s). Before using this manual please 

read the whole of this introductory chapter, this will help you to make the best use of it. If you 

have  not  done  so  already,  please  also  read  the  warnings  immediately  in  front  of  this  chapter 
before proceeding any further. 

Using this Manual 

The  organization  of  this  manual  has  been  arranged  to  enable  the  location  and  referencing  of 
information, as quickly as possible. 

Section  3

 - Installation, Commissioning & Alignment. Describes connections to the radio, how 

to commission it and how to align the radio should this becomes necessary.  

Section 4

 - Detailed functional description.  

Section 5

 - Troubleshooting. 

Amendments to this Manual 

From time to time during its lifetime, this product will be  updated and improved. To cover such 

changes, amendments to this manual will be issued in the form of replacements and/or additional 

pages.  It  is  important  that  anyone  working  on  a  product  has  all  the  relevant  information. 

Therefore  you  should  incorporate  amendments  to  this  manual  on  receipt.  Please  follow  the 

instructions accompanying the amendment (in the form of an Engineering Bulletin) and be sure to 

complete the amendment record at the front of this manual. 

On occasion it may be necessary to issue product information more quickly than can be achieved 
with  an  amendment.  In  this  case  the  information  will  be  distributed  as  a  Maxon  Engineering 

Bulletin. Engineering Bulletin numbers are prefixed with a category letter – A, B or C.       

 E.g. CATEGORY C – ENGINEERING BULLETIN 120 

Category C describes how Maxon recommends an improvement and/or a modification to make an 
improvement to a product 

Engineering Bulletin 120 index number allocated to this bulletin. 

‘A’ 

        Category  A  Engineering  Bulletins  will  only  be  released  if,  by  using  the  equipment 

manufactured  by  Maxon  or  its  subcontractors,  a  risk  to  operator  safety  or  an  infringement  of 

Type Approval is probable. 

All units affected should be returned for modification to Maxon CIC Europe Works Department on 

receipt of such a Bulletin. 

Summary of Contents for SP-1102

Page 1: ...Service Manual SP 1402 Page 1 of 35 SP 1402 Service Manual...

Page 2: ...ulletins or formal communication as this may invalidate any warranty guarantee or type approval 8 USE the supplied microphone only Other microphones have different pin assignments and may damage the t...

Page 3: ...tents SP 1402 Introduction 4 Specification 6 Maintenance and Repair 10 Transmitter Performance Tests 13 Detailed Functional Description 22 Troubleshooting 26 Schematics and PCB layout Index 28 Parts L...

Page 4: ...issued in the form of replacements and or additional pages It is important that anyone working on a product has all the relevant information Therefore you should incorporate amendments to this manual...

Page 5: ...t components free of charge C Category C Engineering Bulletins are for improvement or modification to equipment manufactured by Maxon Dealer Distributor to modify affected units in the field on the ne...

Page 6: ...uencies 45 1MHz 455 KHz Number of channels 16 Frequency source Synthesizer Frequency stability 0 0005 30o C to 60o C Power supply Rechargeable Li on Battery 7 5 VDC 10 Current consumption Off 1 mA Sta...

Page 7: ...Within 1 3dB of limit wrt 1 kHz 300Hz to 2 55 kHz for 12 5kHz channel spacing 300Hz to 3 0 kHz for 20 25kHz channel spacing TX Spurious Emission conducted and radiated Below 1GHz Better than 36dBm 1...

Page 8: ...Performance without Sub Audio Modulation Sensitivity 12dB SINAD nominal UHF Better than 117dBm Amplitude Characteristic Within 3dB Co channel Rejection 12 5 kHz From 0dB to 12dB 25 kHz From 0dB to 12...

Page 9: ...an 47dBm Audio Power 500mW max Internal 4 speaker AF Distortion 1 kHz 5 nominal RX Hum and Noise Method as TIA EIA 603 12 5 kHz 34dB No PSOPH 25 kHz 40dB No PSOPH Sub Audio Tones CTCSS Tone Range 67 t...

Page 10: ...cturers Throughout this book reference will be made to the use of the Communications Test Set Where applicable the equivalent discrete item of test equipment may be used For example if measuring power...

Page 11: ...Prerequisites For the following tests signal generator modulation level should be set to Average System Deviation i e 60 of maximum system deviation The level should therefore be set to N BAND 1 5 kH...

Page 12: ...ncies prior to aligning the UHF scanning mobile radio Test Equipment Connection Test equipment connections for performance and Alignment tests are shown in figure 1 Connect the power supply leads as f...

Page 13: ...greater than 65 of the level measured above Frequency Error a Using the frequency counter check that the transmit frequency is within 750Hz of the frequency which is programmed into the radio Distort...

Page 14: ...io receiver Select the required frequency to be measured without CTCSS enabled a Connect the RF signal generator modulated with a 1 kHz tone to the radio b Set the frequency of the RF signal generator...

Page 15: ...o Output a Set the RF signal generator to 1mV Pd 47 0dBm and the tone and deviation as above b Connect the audio power meter set to 8 to the external speaker socket on the radio Note The audio power m...

Page 16: ...ion Frequency Table CH RX MHz Option TX MHz Option Band Power 1 455 00000 None 455 00000 None S H 2 469 97500 None 469 97500 None S H 3 440 02500 None 420 02500 None S H 4 469 97500 None 469 97500 Non...

Page 17: ...sary to gain access to the inside of the radio Care should be exercised when opening up the radio for maintenance or repair Removing and replacing the main cover a Turn the radio over so that the radi...

Page 18: ...Service Manual SP 1402 Page 18 of 35 Alignment Alignment drawings required Fig 3...

Page 19: ...at the VCO tuning voltage at TP1 Please see fig 3 is 0 7 1 0V CV901 c Select channel 8 469 975MHz d Check that the voltage at TP1 is 3 5 4 0V Transmitter Alignment TCXO a Select channel 1 440 025MHz b...

Page 20: ...tion to 12 5 kHz channel spacing 1 5 kHz deviations 25 kHz channel spacing 3 kHz deviations e Monitor the audio output level and the distortion setting the volume control to 1Vrms Squelch a Connect th...

Page 21: ...external speaker socket on the radio d Press the monitor if radio is muted button and set the volume control to mid range e Set the RF signal generator deviation to 12 5 kHz channel spacing 1 5kHz de...

Page 22: ...pass filter Unwanted harmonics are reduced by 36 dBm Antenna Switch When transmitting the diodes D9 and D5 are forward biased enabling the RF signal passage to the antenna D5 is shorted to ground inh...

Page 23: ...L14 605 607 These are frequency range 440 025 to 469 975 MHz First mixer and first IF amplifier This stage is mixed signals the signal from front end RF amplified through band pass filter fed to the g...

Page 24: ...no audio signal is present The squelch circuit consists of IC6 and RV3 RV7 and their associated components The noise signal form pin 30 of IC2 is amplified by internal amp of IC2and then fed into RV7...

Page 25: ...e for through to produce the DC turning voltage for VCO circuit Reference frequency LPF The loop filter contains R98 C113and C131 LPF settling time is 12mS with 1 KHz frequency This also reduces the r...

Page 26: ...ective mixer 4 IF IC 5 VCO level drop 6 Change of 1 st local frequency 1 check D5 D9 2 Check Q15 3 CheckQ23 Q34 4 Replace IC2 5 RX VCO level 2dBm 6 Retune TCXO Defective RX 1 VCO frequency change or l...

Page 27: ...onal status of the radio The possible audible and visual warnings are LCD display LED colour Audio tone Power on N A Melody Busy Orange N A Correct call Green N A Transmit Red N A Scan Green flash N A...

Page 28: ...1402 Series Radio Associated main schematics may be found in the wallet at the rear of this binder Order of drawings Drawing description Size of drawing Schematics 1 SP 1402Digital Schematic A4 2 SP 1...

Page 29: ...Service Manual SP 1402 Page 29 of 35 Schematics and PCB layout Index...

Page 30: ...Service Manual SP 1402 Page 30 of 35 Schematics and PCB layout Index...

Page 31: ...Service Manual SP 1402 Page 31 of 35 Schematics and PCB layout Index...

Page 32: ...Service Manual SP 1402 Page 32 of 35 Schematics and PCB layout Index...

Page 33: ...402 Page 33 of 35 Parts List Exploded View The following pages detail the mechanical and electronic parts for the Maxon SP 1402 Handportable Radio Refer to Exploded diagram for the SP 1402 1102 Mechan...

Page 34: ...Service Manual SP 1402 Page 34 of 35 Parts List...

Page 35: ...of 35 Contact details Should you have any queries regarding this manual or the information within it please contact Tecnet International Inc 11535 W 83rd Terrace Lenexa KS 66214 Tel 913 859 9515 Fax...

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