maxitrak 5 Inch Gauge Alice Construction Manual Download Page 13

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                                                                     Copyright maxitrak 2010 

 
 
 
 
THE MOST DEMANDING FACET OF SUCESSFUL DRIVING IS KEEPING THE FIRE 
GOING 
 
Always use the LOCO BLOWER when stationary or if the loco is working ‘light’. Add coal 
regularly in small amounts especially when the fire is an all over bright red. Rake out the 
fire if steam pressure drops and add fresh coal. Ensure the ASHPAN doesn’t become so 
full that it clogs the fire. Equally, don’t fill the firebox so that the bottom row of TUBES are 
obstructed.  After  continuous  use  on  a  long  run,  the  SMOKEBOX  will  probably  require 
cleaning out. Keep an eye on the contents of the LUBRICATOR. There should always be 
oil in the soot in the CHIMNEY. Always drain the lubricator before refilling, adjust the oil 
flow so as to use all the oil an about one hour (open about half a turn). On a new loco set 
the flow higher, about one turn open, and refill more often. 
 
FINISHING THE RUN  
 
Drop  the fire  and clean out the  ASHPAN. Open  the BLOWDOWN  VALVE  and  drain  off 
the BOILER. Drain off the TANKS or TENDER and clear away any dirt or coal dust. Clean 
the SMOKEBOX and TUBES with a flue brush. Clean the accumulated soot and oil from 
the  loco,  including  the  CHASSIS  and  WHEELS.  Polish  all  brightwork  such  as  BOILER 
BANDS, CHIMNEY TOP, etc. 
 
SAFETY 
 
 
WHEN  WORKING  HARD  IT  IS  LIKELY  THAT  HOT  ASH  AND  SPARKS  WILL  BE 
EMITTED  FROM  THE  CHIMNEY  AND  A  SENSIBLE  PRECAUTION  IS  TO  WEAR 
INDUSTRIAL  GLASSES  OR  GOGGLES.  BE  WARY  OF  THE  WATER  GAUGE, 
ESPECIALLY WHEN TIGHTENING THE SEALING NUTS. BE CAREFUL WHEN FIRING 
THAT  THE  GAUGE  GLASS  IS  NOT  CRACKED  OR  BROKEN  WITH  THE  SHOVEL. 
DON’T  FORGET  THAT  THE  CONTROL  HANDLES  ARE  VERY  HOT  IN  USE  AND  A 
SMALL PIECE OF CLOTH SHOULD BE CARRIED WHILST DRIVING. ALWAYS OPEN 
AND CLOSE THE FIREBOX DOOR WITH THE SHOVEL, NOT BY HAND 
 
 
 
LONG TERM MAINTENANCE 
 
The BOILER  will  need to be ‘de-furred’  occasionally,  Use a commercial kettle  de-furring 
solution, following the accompanying instructions. A furred BOILER should be suspected 
when  the  BLOWDOWN  VALVE  appears  blocked  or  sluggish  when  fully  open.  Use  of 
clean rain water will help prevent furring of the BOILER. 
 

Summary of Contents for 5 Inch Gauge Alice

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Page 2: ...n do this any number of times until the pipe is correct Be careful on tight bends squeeze the pipe across its width in a vice if it begins to flatten 1 The chassis comes complete and may be run on air...

Page 3: ...rilled in to the front of the boiler bolts are M3 by 25 brass drill the hole 3 5mm dia NB It is most important that these bolts go into the front lip of the boiler not into the pressure vessel Just ma...

Page 4: ...r moves in to full forward and back position 7 The main steam pipe in the smoke box can now be fitted This needs to be shaped to fit between the front of the boiler and the threaded hole in the top of...

Page 5: ...and the motion bracket M3 round head in the front buffer beam Check the holes line up for the hand pump bracket drill or file out the footplate to fit check this with the hand pump its self as well Be...

Page 6: ...ft of the regulator The longer hand pump pipe is bent in a tight curve to lay along side the pump base and then turns up to match the feed from the tank Pipes B and C 13 The blower pipe D can be bent...

Page 7: ...n on the top of the boiler and fit the tank over it Position the pipe work under the tank outlets and connect up 15 Take the two bunker sides and fit them to the footplate 5 M2 screws each side The ba...

Page 8: ...needs to go right in the bottom of the grate is level with the bottom of the firebox Next fit the front ash pan support to the brake cross member This support is a circular brass piece it comes into...

Page 9: ...an check for leaks the odd weep on a fitting may be expected and you can set the safety valve to go at 80 PSI Once complete you can test run the engine on air or steam Finishing touches you can buy fr...

Page 10: ...nd has very hot surfaces avoid scalds or burns from any part of the boiler smokebox or pipework Make sure the boiler has a hydraulic test regularly 2 year for steel boiler 4 years for copper boilers C...

Page 11: ...n the ELECTRIC BLOWER as quickly as possible after the fire is lit Add a thin layer of COAL or ANTHRACITE once the charcoal is well alight The fire should always look bright add more soaked charcoal i...

Page 12: ...ntrol the speed with the regulator If the valves are well timed and the load is light the engine can be run in the notch up position to save steam pull the reversing lever back to its second notch whe...

Page 13: ...pen the BLOWDOWN VALVE and drain off the BOILER Drain off the TANKS or TENDER and clear away any dirt or coal dust Clean the SMOKEBOX and TUBES with a flue brush Clean the accumulated soot and oil fro...

Page 14: ...and adjust 3 2 Return crank has moved Tighten grub screw 3 3 Tightness or binding in cylinders See Problems 1 2 4 Leak in fittings or pipework 4 1 Unions loose Tighten 4 2 Fittings loose Tighten with...

Page 15: ...s a pinhole through the body If not soak in vinegar and blow through to clear DO NOT attempt to clear a blocked injector with a wire or pin Return to makers for testing 10 3 Water injector too hot Re...

Page 16: ...egar for 24 hours Remove blowdown valve and washout boiler scale A kettle de furrer can be used but follow manufacturer s instructions 14 Poor steaming and blowdown valve blocked 14 1 Build up of scal...

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