maxitrak 5 Inch Gauge Alice Construction Manual Download Page 11

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                                                                     Copyright maxitrak 2010 

 
Items required for successful steaming 
WATER SUPPLY 
BARBEQUE LIGHTING FLUID  
MATCHES/ LIGHTER 
SUPPLY OF ANTHRACITE or STEAM COAL 
SHOVEL & POKER 
ELECTRIC BLOWER 
FLUE TUBE BRUSH 
CLEANING MATERIAL (CLOTHS, etc) 
 
Firstly, fill the boiler with water (preferably rain water). Fill the tank and pump water in to 
the  boiler  using  the  hand  pump    or  feed  water  through  a  tube  into  the  BLOWDOWN 
VALVE until the WATER GAUGE is showing half full.  
Water  will  flow  by  gravity  from  a  container  placed  higher  than  the  boiler  if  one  of  the 
valves is left open to allow air out. 
Open the WATER VALVE and prime the AXLE PUMP by pushing the loco along until all 
air  is  expelled  from  the  pump.  Shovel  a  layer  of  BARBEQUE  LIGHTER  SOAKED 
CHARCOAL  over  the  entire  GRATE  surface,  rags  or  wood  soaked  in  lighter  fluid  or 
paraffin  is  a  secondary  substitute.  The  firebox  needs  to  be  pretty  much  full  of  charcoal 
before starting. Put a light to the fire and switch on the ELECTRIC BLOWER as quickly as 
possible after the fire is lit. Add a thin layer of COAL or ANTHRACITE once the charcoal 
is  well  alight.  The  fire  should  always  look  bright,  add  more  soaked  charcoal  if  the  fire 
looks dull. Keep  the fire door  closed  as  much  as possible, the  fire  only  draws  when the 
door is closed. 
 
 
Check that all the VALVES and the REGULATOR are closed. 
 
LUBRICATE  all  moving  parts  such  as:  CROSSHEAD,  COUPLING  and  CONNECTING 
RODS, VALVE GEAR  AXLEBOXES etc. Fill the LUBRICATOR using STEAM OIL only. 
Motor oil or steam oil can be used on the moving parts of the CHASSIS. 
 
Check the fire regularly, adding a thin layer when the fire is really bright until there is a 
bright fire of around 1” to 11/2” deep. (20 to 30mm) 
 
When  the  PRESSURE  GAUGE  is  showing  30-40lbs  psi,  the  ELECTRIC  BLOWER  may 
be  removed  and  the  locomotives  own  blower  turned  on  fully  to  draw  the  fire.  Turn  the 
BLOWER down as pressure increases until it is open just a touch at full working pressure. 
Check  that the SAFETY VALVES are  lifting correctly. It may be necessary  to  adjust  the 
SAFETY  VALES  on  the  very  first  run.  Screw  the  spring  retainer  down  to  increase 
pressure and up to reduce pressure.  
 
 
 
 

Summary of Contents for 5 Inch Gauge Alice

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Page 2: ...n do this any number of times until the pipe is correct Be careful on tight bends squeeze the pipe across its width in a vice if it begins to flatten 1 The chassis comes complete and may be run on air...

Page 3: ...rilled in to the front of the boiler bolts are M3 by 25 brass drill the hole 3 5mm dia NB It is most important that these bolts go into the front lip of the boiler not into the pressure vessel Just ma...

Page 4: ...r moves in to full forward and back position 7 The main steam pipe in the smoke box can now be fitted This needs to be shaped to fit between the front of the boiler and the threaded hole in the top of...

Page 5: ...and the motion bracket M3 round head in the front buffer beam Check the holes line up for the hand pump bracket drill or file out the footplate to fit check this with the hand pump its self as well Be...

Page 6: ...ft of the regulator The longer hand pump pipe is bent in a tight curve to lay along side the pump base and then turns up to match the feed from the tank Pipes B and C 13 The blower pipe D can be bent...

Page 7: ...n on the top of the boiler and fit the tank over it Position the pipe work under the tank outlets and connect up 15 Take the two bunker sides and fit them to the footplate 5 M2 screws each side The ba...

Page 8: ...needs to go right in the bottom of the grate is level with the bottom of the firebox Next fit the front ash pan support to the brake cross member This support is a circular brass piece it comes into...

Page 9: ...an check for leaks the odd weep on a fitting may be expected and you can set the safety valve to go at 80 PSI Once complete you can test run the engine on air or steam Finishing touches you can buy fr...

Page 10: ...nd has very hot surfaces avoid scalds or burns from any part of the boiler smokebox or pipework Make sure the boiler has a hydraulic test regularly 2 year for steel boiler 4 years for copper boilers C...

Page 11: ...n the ELECTRIC BLOWER as quickly as possible after the fire is lit Add a thin layer of COAL or ANTHRACITE once the charcoal is well alight The fire should always look bright add more soaked charcoal i...

Page 12: ...ntrol the speed with the regulator If the valves are well timed and the load is light the engine can be run in the notch up position to save steam pull the reversing lever back to its second notch whe...

Page 13: ...pen the BLOWDOWN VALVE and drain off the BOILER Drain off the TANKS or TENDER and clear away any dirt or coal dust Clean the SMOKEBOX and TUBES with a flue brush Clean the accumulated soot and oil fro...

Page 14: ...and adjust 3 2 Return crank has moved Tighten grub screw 3 3 Tightness or binding in cylinders See Problems 1 2 4 Leak in fittings or pipework 4 1 Unions loose Tighten 4 2 Fittings loose Tighten with...

Page 15: ...s a pinhole through the body If not soak in vinegar and blow through to clear DO NOT attempt to clear a blocked injector with a wire or pin Return to makers for testing 10 3 Water injector too hot Re...

Page 16: ...egar for 24 hours Remove blowdown valve and washout boiler scale A kettle de furrer can be used but follow manufacturer s instructions 14 Poor steaming and blowdown valve blocked 14 1 Build up of scal...

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