maximatecc maxAI 430 Technical Manual Download Page 55

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m a x A I 4 3 0 & m a x A I 4 3 0 v T E C H N I C A L M A N U A L

Rev A 8/24/2020

5.2 Appendix B: Fault Codes

All fault codes come from “Source Address 0” which is the engine ECM, or “Source
Address 3” which is the Transmission ECM.

SPN

FMI

Signal

0-31*

Accelerator pedal os

100

0-31*

EngOilPress

105

0-31*

EngIntakeManifold1Temp

110

0-31*

EngCoolantTemp

157

0-31*

EngInjectormeteringRail1Press

158

0-31*

Keyswitch battery power

168

0-31*

Battery / power input

190

0-31*

EngSpeed

106

0-31*

Engine Intake Air Pressure

558

0-31*

Accelerator Pedal 1 Low Idle Switch

630

0-31*

Calibration Memory

631

0-31*

Calibration Module

639

0-31*

J1939 Network #1, Primary Vehicle Network

646

0-31*

Engine Turbocharger 1 Wastegate Drive

1188

0-31*

Engine Turbocharger Wastegate Actuator 1

Position

651

0-31*

Engine fuel 1 Injector Cylinder 1

652

0-31*

Engine fuel 1 Injector Cylinder 2

653

0-31*

Engine fuel 1 Injector Cylinder 3

654

0-31*

Engine fuel 1 Injector Cylinder 4

655

0-31*

Engine fuel 1 Injector Cylinder 5

656

0-31*

Engine fuel 1 Injector Cylinder 6

678

0-31*

ECU 8 Volts DC Supply

723

0-31*

Engine Speed 2

1079

0-31*

Sensor Supply Voltage 1 (+5V DC)

637

0-31*

Engine Timing Sensor

1347

0-31*

Engine Fuel Pump Pressurizing Assembly #1

676

0-31*

Engine Glow Plug Relay

2789

0-31*

Engine Turbocharger 1 Calculated Turbine Intake

Summary of Contents for maxAI 430

Page 1: ...ed for the sole benefit of maximatecc s customer and must not be disclosed to persons outside of the intended user s company without maximatecc s permission This material is regarded as intellectual property and the user is therefore advised that he she must treat its contents as being confidential between maximatecc and the User Company ...

Page 2: ...te Time 13 3 5 1 2 Illumination 14 3 5 1 3 Language Units 17 3 5 1 4 Trip Information 19 3 5 1 5 Communications 21 3 5 1 6 Service Interval 22 3 5 1 7 Change Pin Code 26 3 5 2 Instrument Setup 28 3 5 2 1 Demo 28 3 5 2 2 Built In Configuration 29 3 5 2 3 DPF Regeneration 37 3 5 3 Fault Codes 40 3 5 3 1 Active Fault Codes 40 3 5 3 2 Inactive Fault Codes 41 3 5 3 3 Clear All Fault Codes 42 3 5 3 4 LC...

Page 3: ... 2020 5 Appendices 51 5 1 Appendix A Transmission Parameters 51 5 2 Appendix B Fault Codes 52 5 3 Appendix C Analog Inputs 53 5 4 Appendix D Gauge abbreviations 54 6 Troubleshooting Guide 55 7 Revision History 57 ...

Page 4: ...nd troubleshoot the maxAI 430v display as well as to provide background information regarding the overall operation of a data bus Additional data bus information not covered in this manual is available from the SAE The user is expected to have a basic knowledge of the vehicle s electrical wiring circuits and schematics as well as operating parameters normally displayed on an instrument cluster suc...

Page 5: ...0 maxAI 430v Flush Mounting Recommended panel cut out size for flush mounting is 125 6mm 4 945 x 103 41mm 4 071 with 5 97mm 0 235 radius on the corners Insert the instrument in the panel and secure the brackets over the mounting points using supplied washer and screw Tighten the screws 5 to 6 in lb to secure the instrument ...

Page 6: ...0 2 2 maxAI 430 maxAI 430v Hole Mounting Recommended panel cut out size for 3 hole mounting is 3 38 85 852mm Insert the instrument in the panel and secure the brackets over the mounting points using supplied washer and screw Tighten the screws 5 to 6 in lb to secure the instrument ...

Page 7: ...mine mounting location for Ram mount and secure the round ball base Secure diamond ball base to the diamond mounting point using supplied washer and screw Tighten the screws 5 to 6 in lb to secure the instrument Loosen the double socket arm and insert the ball of the diamond base in one end and the ball of the round base in the other end and tighten the double socket arm ...

Page 8: ...Connect Pin 1 to analog or digital input configurable Connect Pin 2 to analog or digital input configurable Connect Pin 3 to analog or digital input configurable Connect Pin 4 to analog or digital input configurable Connect Pin 5 to analog or digital input configurable Connect Pin 6 to current input NOTE 1 The instrument does not internally contain a bus termination resistor per SAE J1939 specific...

Page 9: ...I 4 3 0 m a x A I 4 3 0 v T E C H N I C A L M A N U A L 6 Rev A 8 24 2020 3 Display Features The image below is a detail of the maxAI 430 maxAI 430v display features Popup Indicator LCD Warning Light Indicator ...

Page 10: ...m a x A I 4 3 0 m a x A I 4 3 0 v T E C H N I C A L M A N U A L 7 Rev A 8 24 2020 3 1 Navigation Keypad Functions Basic Navigation When the 3rd button is pressed the main menu items are displayed ...

Page 11: ... I 4 3 0 v T E C H N I C A L M A N U A L 8 Rev A 8 24 2020 Pressing the Arrow Keys will move the menu selector to the other menu items Pressing the Select Key on the highlighted menu item will open up the particular menu page ...

Page 12: ...4 3 0 v T E C H N I C A L M A N U A L 9 Rev A 8 24 2020 Pressing the Arrow Keys will move the selection bar to other menu items When the desired item is highlighted by the selection bar pressing Select Key will select that item ...

Page 13: ...2 Settings and Menu Options Getting Started Basic display settings such as date time backlighting color mode and contrast are adjusted on the maxAI 430v display Other instrumentation configurations and controls are performed with the maxAI Configuration Software See the Configuration Software Installation and Operation Manual for more information ...

Page 14: ...lay the video from the attached camera Press any of the other 3 buttons to return to return For best video experience use a camera with 420 lines of resolution When video is configured to CAN message the camera icon will not be present and the cluster will switch to video mode when ever the configured CAN message is received with the proper value if the value of the CAN message is different than t...

Page 15: ...Trip Hourmeter Reset Trip Odometer Communications Set Baud Rate Service Interval Reset Service Service Enable Service Interval Mode Set Interval Change Pin Code 2 Instrument Setup Demo Enable Disable Built in Configuration Output Screens DPF Regeneration 3 Fault Codes Active Fault Codes Inactive Fault Codes Clear All Fault Codes LCD Warning Lights 4 System Information To enter these menu settings ...

Page 16: ...the values using the Arrow Keys Once the value is set press the Select Key to move to the next value When the Select Key is pressed on the last value the date time will be set and the screen will return to the Settings sub menu If an error is made while setting these values use the Cancel Key to return to the previous value NOTE Although date is entered in Day Month Year format it will be displaye...

Page 17: ...red color theme is highlighted press the Select Key to set the color theme The color theme will be set and the screen will return to the Illumination sub menu NOTE The default color theme is Daylight The ambient light sensor will determine if the display changes to Nightlight Once a specified theme is selected the ambient light sensor will no longer change the color theme until ignition voltage is...

Page 18: ...scrolling up or down using the Arrow Keys Once the desired contrast has been reached set the contrast by pressing the Select Key The contrast will be set and the screen will return to the Illumination sub menu NOTE In order to prevent shutoff of the screen the lowest brightness accepted is 10 The slider will not go below 10 in order to assure this feature ...

Page 19: ...20 Changing Keypad Backlighting Select Keypad Backlight Select ON or OFF by using the Arrow Keys Once the desired backlight has been reached set the backlight option by pressing the Select Key The keypad backlight will be set and the screen will return to the Illumination sub menu ...

Page 20: ...crolling to desired language using the Arrow Keys Once the desired language is highlighted press the Select Key to set the language The language will be set and the screen will return to the Language Units sub menu NOTE The current version of the maxAI 430v software only supports English language Future software updates will include additional language options ...

Page 21: ...24 2020 Selecting Units Select Units Select units by scrolling to desired unit of measure using the Arrow Keys Once the desired unit of measure is highlighted press the Select Key to set the units The units will be set and the screen will return to the Language Units sub menu ...

Page 22: ... C A L M A N U A L 19 Rev A 8 24 2020 3 5 1 4 Trip Information Resetting Trip Hourmeter Select Reset Trip Hourmeter Press the Select Key to confirm reset or Cancel Key to cancel At this point the screen will return to the Trip Information sub menu ...

Page 23: ...v T E C H N I C A L M A N U A L 20 Rev A 8 24 2020 Resetting Trip Odometer Select Reset Trip Odometer Press the Select Key to confirm reset or Cancel Key to cancel At this point the screen will return to the Trip Information sub menu ...

Page 24: ...2020 3 5 1 5 Communications Communications settings is protected with pin enter pin and proceed please refer to Change Pin Code section for futher information about Pin Once pin is entered Communications menu will be available Select either Set Baud Rate CH0 or Set Baud Rate CH1 ...

Page 25: ...aud rate by scrolling to desired rate using the Arrow Keys Once the desired baud rate is highlighted press the Select Key to set the rate The baud rate will be set and the screen will return to the Communications sub menu 3 5 1 6 Service Interval Selecting Service Enable Select Service Enable ...

Page 26: ...ev A 8 24 2020 Select Enable or Disable by using the Arrow Keys Once the desired option is highlighted press the Select Key to make your selection At this point the screen will return to the Service Interval sub menu Selecting Interval Mode Select Service Interval Mode ...

Page 27: ...24 Rev A 8 24 2020 Select Odometer or Hourmeter by using the Arrow Keys Once the desire option is highlighted press the Select Key to make your selection At this point the screen will return to the Service Interval sub menu Selecting Set Interval Select Set Interval ...

Page 28: ...sired value is reached select it and move to the next digit by pressing the Select Key Once all digits are set the screen will return to the Service Interval sub menu If at any point in this process a previous digit needs to be adjusted press the Cancel Key to move backwards through the digits The maximum value that can be set is 99 999 Reset Service Interval Select Reset Service ...

Page 29: ...turn to the service interval sub menu 3 5 1 7 Change Pin Code MaxAI430 cluster has Pin protected settings that can only be accesed by entering the correct Pin Number The default Pin Number is 0000 and can be changed by user using this menu In case that Pin is forgotten the Pin number can be changed using Master Pin Number 7512 This Pin Number will only allow to change the current Pin Number for a ...

Page 30: ...ired value is reached select it and move to the next digit by pressing the Select Key Once all digits are set and the Pin Number is correct the screen change to the New Pin Code screen If at any point in this process a previous digit needs to be adjusted press the Cancel Key to move backwards through the digits New Pin Code The New Pin Number can be entered in a similar matter as the Current Code ...

Page 31: ...scrolling to Instrument Setup and pressing the Select Key 3 5 2 1 Demo Turning Demo Mode On Off Select Demo Select Enable or Disable by scrolling to desired option using the Arrow Keys Once the desired option is highlighted press the Select Key to enable or disable the demo mode At this point the screen will return to the Instrument Setup sub menu ...

Page 32: ... I C A L M A N U A L 29 Rev A 8 24 2020 3 5 2 2 Built In Configuration Selecting Built In Configuration Communications settings is protected with pin enter pin and proceed please refer to Change Pin Code section for futher information about Pin ...

Page 33: ...020 Select Built In Configuration You will have the option to configure the instrument Screens or the instrument Output type Select Output or Screens by scrolling to desired option using the Arrow Keys Once the desired option is highlighted press the Select Key Setting up Screens ...

Page 34: ...f screen is turned on the Arrow Keys will allow you to scroll throught the Layouts NOTE If a screen is already turned on but you wish to adjust further details of that screen you must first turn screen off and then back on before proceeding Once the desired screen layout is highlighted press the Select Key to set the screen layout then once Edit is highlighted press the Select Key to set the param...

Page 35: ... Once the instrument to be configured is selected use the Arrow Keys to select the type of signal After selecting the signal type you will need to select the signal source Use the Arrow Keys to scroll between CAN or Analog Once the desired source is selescted press the Select Key to set the source NOTE Signal Settings in config may show metric as the selected units but this will automatically adju...

Page 36: ...g Analog the input screen will appear Use the Arrow Keys to scroll to the desired input then press the Select Key to turn the input on Once the input is selected select the signal type Use the Arrow Keys to scroll to the desired signal type Available types include Resistance Voltage and Frequency Once the desired signal type is highlighted press the Select Key to select the type ...

Page 37: ...ttings please refer to the maxAI PC Configuration Tool In order to return to the gauge configuration screen press the Cancel Key to step backwards Repeat this for each instrument being configured as well as selecting the odometer hourmeter When finished with each parameter press the Cancel Key to return to the previous Screens sub menu Once all Screens changes are made press the Cancel Key to save...

Page 38: ...N U A L 35 Rev A 8 24 2020 Before finalizing changes and returning to the Built In Configuration sub menu you will be prompted to confirm saving changes Press the Select Key to save the changes or press the Cancel Key to discard the changes Setting up Output ...

Page 39: ...he Arrow Keys to scroll to the Activated By options To select the activation source press the Select Key while on the highlighted activation selection Like with the Output Type only one activation source can be selected so selecting an activation source will automatically deselect any activation option already selected Note If no Output Type changes are desired but you wish to change the activatio...

Page 40: ...24 2020 3 5 2 3 DPF Regeneration Selecting DPF Regeneration Select DPF Regeneration DPF Regeneration information will be displayed The default state when entering DPF Regeneration screen will be Regen Mode Auto the banner in the top of the screen in indicate the current state ...

Page 41: ...omentarily in the banner on the top of the screen The status of the Inhibit Regen Key will be maintained through power cycles Regen Mode Key Regen Mode AUTO Regen Mode MANUAL The Regen Mode Key will work as a toggle switch that will allow the operator to change between Automatic or Manual Def regeneration Default status will be AUTO once the Inhibit Regen is confirmed MANUAL the cluster will send ...

Page 42: ...erator to perform the regen cycle Default status will be OFF once the Force Regen is pressed the cluster will send to ECM the SPN 3696 as active for one second and then the cluster will automatically switch the SPN 3696 as not active and changing the switch state back to default status OFF Every time the Force Regen Key is pressed the message Initiate Regen momentarily in the banner on the top of ...

Page 43: ... will be displayed Use the Arrow Keys to select Engine Transmission or Retarder faults to be viewed To exit the active fault codes screen press the Back Key to return to the Fault Codes sub menu NOTE Fault codes are displayed according to J1939 71 error definition Diagnostic Trouble Codes DTC is made up of 4 independent fields including Suspected Parameter Number SPN Failure Mode Identifier FMI Oc...

Page 44: ...nactive Fault Codes Viewing Inactive Fault Codes Select Inactive Fault Codes Inactive fault codes will be displayed Use the Arrow Keys to select Engine Transmission or Retarder faults to be viewed To exit the inactive fault codes screen press the Back Key to return to the Fault Codes sub menu ...

Page 45: ... 3 3 Clear All Fault Codes Clearing Fault Codes Select Clear All Fault Codes Press the Select Key to clear all fault codes or Cancel Key to back out without clearing the codes At this point the screen will confirm clear completed Press the Select Key to return to the Fault Codes sub menu ...

Page 46: ...ng Lights Select LCD Warning Lights This screen will display the status of the LCD Warning Lights that can be configured in PC Configuration Tool When the LCD Warning light is off the background of the icon will be gray once the LCD Warning Light is turn on the background will change to the configurable background color ...

Page 47: ...een will turn on with the color of the active LCD warning Light In case that more than one LCD Warning Lights are active at the same time the color of LCD Warning Light indicator will be with the color of highest priority 1 Red 2 Amber 3 Blue 4 Green By clicking any keypad will display LCD Warning lights to check all the active LCD Warning Lights status and to exit click again any key 3 5 4 System...

Page 48: ...I 430v system information will be displayed To exit the system information screen press the Back Key to return to the main menu 3 6 Navigating Display Screens The maxAI 430v can display up to 5 screens of instrumentation To navigate these screens scroll left and right using the ArrowKeys ...

Page 49: ...will appear as a banner in the top of the screen any DM1 fault from Engine Transmission or retarder also both CAN channels communication errors and Service interval will be displayed in the banner Only the first message received will be displayed in the banner until the pop up is dismissed by pressing any Keypad ...

Page 50: ...ted Faults using the Arrow Keys exit this screen to return to previous screen by Cancel Key and in case that an LCD warning light is active at the same time as the pop up message use the Key to view the LCD Warning Lights status screen Once the list of active faults screen is closed the icon will illuminate on the top right corner of the screen to indicate that an active fault is present ...

Page 51: ...trolled by an Engine Control Module ECM that uses information from various sensors to adjust operating parameters such as fuel injection to optimize power increase fuel economy and lower emissions The data bus enables the ECM to send receive vast amounts of information to from the transmission computer or any other computer connected to the data bus greatly simplifying the vehicle s electrical sys...

Page 52: ...data packet that identifies where the data was transmitted from For example SA 0 indicates that the data packet was transmitted from the primary engine controller The parameter group number is the identification label for the group of data that follows the PGN This defines what type of information the parameter data will be e g engine oil pressure values The parameter data is a group of data bytes...

Page 53: ...necting to an existing data bus termination should already exist and no additional termination is required The SAE specification forbids the use of internal data bus termination because the data bus must remain intact if any device is removed If a specific module terminated the data bus and that module was removed then the data bus could cease to operate The data bus shield must also be terminated...

Page 54: ...10 Engine Coolant Temp HOURS 65253 247 Engine Total Hours Of Operation Dedicated to Digital Gauge Central Down IC1 65270 105 Engine Intake Manifold Temp LFE1 65266 183 Engine Fuel Rate LFE1 65266 51 Throttle Position LFE1 65266 185 Fuel Economy TRF1 65272 127 Transmission Oil Pressure TRF1 65272 177 Transmission Oil Temperature VD 65248 244 Trip Distance Dedicated to Digital Gauge Central Down VEP...

Page 55: ...Switch 630 0 31 Calibration Memory 631 0 31 Calibration Module 639 0 31 J1939 Network 1 Primary Vehicle Network 646 0 31 Engine Turbocharger 1 Wastegate Drive 1188 0 31 Engine Turbocharger Wastegate Actuator 1 Position 651 0 31 Engine fuel 1 Injector Cylinder 1 652 0 31 Engine fuel 1 Injector Cylinder 2 653 0 31 Engine fuel 1 Injector Cylinder 3 654 0 31 Engine fuel 1 Injector Cylinder 4 655 0 31 ...

Page 56: ...4 3 0 m a x A I 4 3 0 v T E C H N I C A L M A N U A L 53 Rev A 8 24 2020 5 3 Appendix C Analog Inputs Current maxAI 430i analog inputs supported Analog input Type Signal 1 5 Voltage 0 32V 1 5 Resistance 0 5 000 Ω ...

Page 57: ...ke Manifold Temperature EngOil Engine Oil Pressure BrakeSec Secondary Brake Pressure BrakePri Primary Brake Pressure TransOil Transmission Oil Pressure EngCoolant Engine Coolant Temperature EngOil1 Engine Oil Temperature AuxTemp1 TransOil1 Transmission Oil Temperature BatteryP1 Battery Voltage VehSpeed Vehicle Speed EngSpeed Engine Speed RPM Ammeter Ammeter EnTripFuel Trip Fuel Consumption EngFRat...

Page 58: ...d network communication Cluster is displaying dashes on gauges Check network communication and monitoring signal availability During Flashing process Tool is displaying a popup message Cluster does not respond command to enter bootloader 1 Cluster is ready and waiting to receive firmware update from previous suspended update task 2 Cluster is not processing Enter Bootloader Command reset Cluster t...

Page 59: ...America maximatecc N19 W24200 Riverwood Drive Suite 300 Waukesha Wisconsin 53188 USA 1 800 676 1837 Europe Middle East Africa EMEA AST Progrés 32 08191 Rubi Barcelona SPAIN 34 93 586 20 73 Brasil Turotest Medidores Ltda Avenida Luiz Merenda 489 Campanário Diadema SP CEP 09931 390 Brasil 551140927200 ...

Page 60: ...tion 3 5 1 5 Communications CAN0 CAN1 baud rate can be configured independently Pin protected implementation Added section 3 5 1 7 Change Pin Code New feature Updated section 3 5 2 2 Built In Configuration Pin protected implementation Updated section 3 5 2 3 DPF Regeneration Tier 4 implementation Added section 3 5 3 4 LCD Warning Lights New Feature Added section 3 7 Pop ups New Feature Added notes...

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