background image

entrapment protection wiring

8

PhotoCell

Edge

UL Entrap

1
2

Limit SW

ON-LINE

MATRIX

JOG

LEFT

JOG

RIGHT

Jog L

T

Jog R

T

GND

Edge 1

Edge 2

Photo Cell

ERD

Motor

OverLoad

POWER

MC-200

Motor Controller

16

15

14

13

12

3

4

5

MAX

LED ON

Edge

Sensitivity

ERD

1

2 3

Normally Closed (N.C.)

Jumper UNUSED Entrapment Protection Inputs
or a fault will occur.

Example: Inputs 2 & 3 
are 

NOT

 used and 

MUST

 be jumpered

to 

GND

.

GND

1

2

3

Typical Wiring For:

Normally Closed (N.C.)
Photo Cell to EDGE 1

Sensor Wire

EDGE 1: MONITORED CLOSE ONLY

Edge 2:

 LEARNED MONITORED OPEN/CLOSE

Photo Cell:

 LEARNED MONITORED OPEN/CLOSE

IMPORTANT 

 

Sensing devices MUST 

be powered by MC-200 or they will 

NOT

 be 

MONITORED

.

IMPORTANT:

 Photocells 

MUST

 be in alignment 

or fault will occur.

IMPORTANT:

 Photocells 

MUST

 be in alignment 

or fault will occur.

NOTE:

 See manual for more information about learned monitored inputs.

See pages 18-20 
for specific 
photocell wiring.

PWR 12V

Typical

HARDWiring

For:

Normally Closed (N.C.) Sensing Edge to EDGE 1

GND (C)

EDGE 1

 (N.C.)

CLOSING Direction ONLY

Sensing Edge

NOTE:

 See 

manual for more 
information 
about sensing 
edges.

NOTE:

 Power extension 

terminal is connected to 12V 
power on back of MC-200.

ONE

 Entrapment protection sensor 

MUST

 installed or operator will 

NOT

 

function. It 

MUST

 be 

MONITORED

 and

 NORMALLY CLOSED (N.C.).

UL 325 2016 Standard

GND (C)

EDGE 1

  (N.C.)

CLOSING Direction ONL

Y

Reflective

Beam

Re

flector

PWR 12V

Polar

ity does 

NOT

 matter

12V

 Power

Ex

tension

Terminal

12V

 Power

Ex

tension

Terminal

GEM-104 MUST be used

Polarity does 

NOT

 matter

12 Volt Power Extension Terminal:

Entrapment protection sensor power (12V) 

MUST

 be wired to this terminal

or it will 

NOT

 be 

MONITORED 

by the gate operator.

Pho

toCe

ll

Ed

ge

UL 

En

trap

1

2

Limi

t SW

ON

-LIN

E

MA

TR

IX

JOG

LEFT

JOG

RIG

HT

Jog 

LT

Jo

g R

T

GN

D

Ed

ge 

1

Ed

ge

 2

Pho

to

Cell

ER

D

Moto

r

OverL

oad

PO

W

ER

MC-200

Mot

or C

ontro

ller

16

15

14

13

12

3

4

5

MA

X

LE

ON

Ed

ge

Se

nsiti

vit

y

ERD

MO

TO

R

Po

wer In

AL

AR

M

BAT

TE

RY

PA

CK

LIM

IT

SW

ITC

H

MOT

OR

IN

PU

TS

PWR 12V

 

-

GND

 

-

-

-

PWR 24V -  

GND -  

RS-485 (-) -  

RS-485 (+) -  

MA

TRI

1

Edge 1

Moni

tored

Reve

rsi

ng

Ed

ge

Monito

red

Photo
Cell

OR

GND

Jog RT

Jog L

T

Entrapment Protect

ion

Inputs:

 

MUS

T ju

mp

er

un

use

d in

put

s

Entr

apm

ent Prot

ecti

on

Se

nsor Guidel

ines

1

-

-

-

CAUTIO

N:

 S

ee

 insta

lla

tio

n i

ns

tructi

ons.

ATT

ENTI

ON:

 Vo

ir l

a n

otice 

d’i

nsta

llati

on

.

 Edge 2

Photo Cell

MC

-200

 

PW

R 12

V

 

MUS

T

 be 

us

ed

ON

LY

 pow

er 

en

tra

pm

en

t pr

ot

ect

ion

 

se

ns

or

s wit

h M

C-

200 

PW

12V

Inputs

    

 &

     MUS

T be “

LE

AR

NE

D”

 

to

 MO

NIT

OR

 se

nsors.

To 

LEA

RN

 input

s  

   &

     

:

1.

 

MON

ITO

RED

 Sensor

MU

ST

 be

  w

ired 

to 

input

BEF

ORE

 they 

can 

be 

  l

earned. 

An

y unus

ed 

input

MU

ST

 be 

  jumpered.

2.

 Rev

ers

ing Edge 

and/or Phot

o C

ell 

can 

  be 

wir

ed 

to 

eit

her 

input

 2 

or 

3.

3.

 Pr

ess

 and 

HOL

D

 the 

OPEN

 &

 S

TOP

 

  but

tons 

at 

the 

same 

tim

e on 

Matr

ix 1

 

  unt

il beep 

is heard, 

learn 

mode 

be

gins

.

 

Learn 

mode la

sts 

for

 5 m

in.

 indi

cated 

  by

 beeping.

4.

 LE

Ds 

WIL

L

 be 

ON

 for eac

h det

ec

ted 

  s

ensor

 on 

MC

-200.

 LE

Ds 

WI

LL

 be 

ON

 

  f

or 

BOTH

 M

C-200s

 w

hen 

dual 

  operat

ors are 

used.

5.

 Pr

es

ST

OP

 but

ton 

again w

ithin

 5 

min

  t

o learn 

sens

ors

 and 

end 

learn 

mode,

 

  beeping 

stops.

  I

nput

s are 

now

 

MON

ITO

RED

.

2

3

2

3

2

3

 

A sensor

 

MUST

 be wi

red 

to 

EDG

1

 or

 

  op

erator

 

WI

LL

 NOT

 fu

nc

tion.

 

 

Wi

re 

NO

RMAL

LY

 CLO

SE

D

 

(N.C.)

 

  MO

NIT

ORED

 se

nsor

ONL

Y

, to

 ea

ch

 

  op

erator

’s 

MC-

20

0

 wh

en d

ual

 op

era

tor

  a

re 

us

ed.

 

Rev

ers

ing

 E

dg

e an

d/or

 P

hoto

 Ce

ll can 

  be

 wi

red

 to

 

ANY

 of th

e 3

 

Inpu

ts.

 MC-

200

 

PWR

 12V

 

MUST

 be us

ed

 to

 

  p

ow

er 

MO

NI

TORE

se

nsors.

 U

NU

SED

 in

pu

ts 

MUS

T

 rema

in

  J

UM

PE

RED

 or

 fa

ult wi

ll oc

cur

.

GND

1

2

3

OP

EN

ST

OP

CLOSE

MOT

OR

 M

OT

IO

N

MC-200 Swing

Edge 1

CLOSE ONL

Y

ON = Obstruction
BLINKING = Fault

PWR

MON.
SAFETY
INPUT

GEM - 104

10K Edge
Normally
Closed

Pho

toCe

ll

Ed

ge

UL 

En

trap

1

2

Limi

t SW

ON

-LIN

E

MA

TR

IX

JOG

LEFT

JOG

RIG

HT

Jog 

LT

Jo

g R

T

GN

D

Ed

ge 

1

Ed

ge

 2

Pho

to

Cell

ER

D

Moto

r

OverLoa

d

PO

W

ER

MC-

200

Mot

or C

ontro

ller

16

15

14

13

12

3

4

5

MA

X

LE

ON

Ed

ge

Se

nsiti

vit

y

ERD

MO

TO

R

Po

wer In

AL

AR

M

BAT

TE

RY

PA

CK

LIM

IT

SW

ITC

H

MOT

OR

IN

PU

TS

PWR 12V

 

-

GND

 

-

-

-

PWR 24V -  

GND -  

RS-485 (-) -  

RS-485 (+) -  

MA

TRI

X 1

Edge 1

Moni

tored

Reve

rsi

ng

Ed

ge

Monitor

ed

Photo
Cell

OR

GND

Jog RT

Jog L

T

Entrapment Protect

ion

Inputs:

 

MUS

T ju

mper

un

us

ed in

put

s

Entr

apm

ent Prot

ecti

on

Se

nsor Guidel

ine

s

1

-

-

-

CAUTIO

N:

 S

ee

 insta

lla

tio

n i

ns

tructi

ons.

ATT

ENTI

ON:

 Vo

ir l

a n

oti

ce 

d’i

nsta

llation.

 Edge 2

Photo Cell

MC

-200

 

PW

R 12V

 

MUS

T

 be 

us

ed

ON

LY

 pow

er 

en

tra

pm

en

t pr

ot

ec

tio

se

ns

ors

 wit

h M

C-

200 

PW

12V

Inputs

    

 &

     

MUS

T be “

LE

AR

NE

D”

 

to

 MO

NIT

OR

 se

nsors.

To

 LEA

RN

 input

s  

   &

     

:

1.

 

MON

ITO

RED

 Sensor

MU

ST

 be

  w

ired 

to 

inputs 

BEF

ORE

 they 

can 

be 

  l

earned. 

An

y unus

ed 

input

MU

ST

 be 

  ju

mpered.

2.

 Rev

ers

ing Edge and/or

 Phot

o C

ell 

can 

  be 

wir

ed 

to 

eit

her

 input

 2 

or 

3.

3.

 Pr

ess

 and 

HOL

D

 the 

OPEN

 &

 S

TOP

 

  but

tons 

at 

the s

ame 

tim

e on 

Matr

ix 1

 

  unt

il beep is

 heard,

 le

arn 

mode 

be

gins.

 

Learn 

mode la

sts

 for

 5 min

. indi

cated 

  by

 beeping.

4.

 LE

Ds 

WIL

L

 be 

ON

 for

 eac

h det

ec

ted 

  s

ens

or 

on 

MC

-200.

 LE

Ds 

WIL

L

 be 

ON

 

  f

or 

BOTH

 MC

-200s

 w

hen 

dual 

  operat

ors are 

us

ed.

5.

 Pr

es

ST

OP

 but

ton 

again w

ithin

 5 

min

  t

o learn 

sens

ors

 and 

end 

learn 

mode, 

  beeping 

stops.

  I

nput

s are 

now

 

MON

ITOR

ED

.

2

3

2

3

2

3

 

A s

ens

or 

MUST

 be

 wi

red

 to 

EDG

1

 or

 

  oper

ator

 

WI

LL

 NOT

 fu

nc

tion.

 

 

Wi

re 

NO

RMAL

LY

 CLO

SE

D

 

(N.C.)

 

  MONI

TO

RED

 sens

ors

 

ONL

Y

, to

 ea

ch 

  oper

ator

’s 

MC-

20

0

 wh

en du

al oper

ato

rs 

  ar

e u

se

d.

 

Rev

ers

ing 

Edg

e and

/or

 P

hot

o Ce

ll can 

  be wi

red 

to 

ANY

 of th

e 3

 

Inpu

ts.

 MC-

200

 

PWR

 12V

 

MUST

 be

 us

ed to 

  p

ow

er 

MO

NI

TO

RE

se

nsors.

 U

NU

SED

 in

put

MUS

T

 rem

ain

  J

UM

PE

RED

 or

 fa

ult wi

ll oc

cur

.

GND

1

2

3

OP

EN

STO

P

CL

OSE

MOT

OR

 M

OT

IO

N

MC-200 Swing

Edge 1

CLOSE ONL

Y

Recr

Trans

Thru-Beam

Entrapment Protection Device Locations:

CLOSING Direction
Photocell ONLY

Continued on next page.

Entrapment Area

Gate Open

Gate Closed

Dual Gate Operators NOTE:

 Connect CLOSING Direction 

photocell to the 

PRIMARY 

gate operator’s 

MC-200

.

Run conduit
to operator

CLOSING direction photocell 
to MC-200 EDGE 1 input.

Beam: 5” or LESS
from CLOSED gate.

IMPORTANT:

 Entrapment 

Protection Photocells 

MUST

 be 

Monitored Normally Closed Type.

See page 21 to wire 

Gate Link

 wireless 

transmitter.

7

UL 325 2016 Standard-Megatron Quick Install Rev 10

Summary of Contents for Megatron 1400

Page 1: ...l Commercial Brushless DC Swing Gate Operators Made in USA 14 0 0 H P 2 2 0 0 H P 2 2 0 0 H P P L U S H ig h P r o f ile 14 0 0 2 2 0 0 2 2 0 0 P LU S FA S T FA S T P LU S CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA STD C22 2 NO 247 SAFETY SENSORS REQUIRED Version 10 ...

Page 2: ...00lbs 15 ft or 1200 lbs 20 ft MAX Megatron 2200 and 2200HP 2200lbs 15 ft or 1500 lbs 20 ft MAX Megatron 2200 PLUS and 2200HP PLUS 2500lbs 15 ft or 1800 lbs 20 ft MAX Megatron FAST 1200lbs 12 ft gate per operator MAX Megatron FAST PLUS 1600lbs 12 ft gate per operator 90 Opening Time MAX Megatron 1400 1400HP 2200 2200HP 2200 PLUS 2200HP PLUS 16 selectable speeds from approximately 11 5 sec to 20 sec...

Page 3: ... anchors 1 2 MOTOR Power In PWR 24V GND RS 485 RS 485 MATRIX BOARD ALARM BATTERY PACK LIMIT SWITCH MOTOR INPUTS 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELAY PRIMARY GATE SAFETY CENTER EXIT OPEN MAX GATE SPEED STOP CLOSE ANTI TAILGATE CLOSE TIMER POSITION RECORDER ID PLUG AUTOMATIC OPEN CLOSE CONTROLS BATTERY BACK UP MODE MATRIX 1 PHOTOCELL EDGE 1...

Page 4: ...T PARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MIN MAX 12VDC GND 24VDC GND MAX MIN OFF SAFETY LEAVE OPEN LEAVE CLOSED MADE in USA OPEN 1 TIME 2Sec 1 5Sec COM NC BA TTERY IN USE POWER GA TE ST A TUS MOTOR ON LINE LIMIT SWITCH ON LINE GND PRIMARY GA TE GND SEC GA TE UL ENTRAP PHOT O CE L L GND ST R I K E GND KE Y PAD RDR GND F ...

Page 5: ...olt POWER IN POWER SOLAR IN BATTERY IN www max us com Made in USA BATTERY PACK TO MOTOR CONTROLLER PhotoCell Edge UL Entrap 1 2 Limit SW ON LINE MATRIX JOG LEFT JOG RIGHT Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell ERD Motor OverLoad POWER MC 200 Motor Controller 16 15 14 13 12 3 4 5 MAX LED ON Edge Sensitivity ERD CLOSED LIMIT OPEN LIMIT 2 4 V GND UL ALARM 12V ALARM RET RESET GND GA TE T AMPER MAG...

Page 6: ... tec tion aga inst fire rep lace onl y with the sam e typ e and rati ng of fus e AV ER TIS SE ME NT pou r ne pas com pro me ttre la pro tec tion con tre les risq ues d in cen die utili ser un fus ible de mê me s typ e et car act éris tiqu es nom ina les ON OF F Bat tery E F 1 2 Ba tte ry Vo ltag e Rep lace Bat tery TES T Bat tery Bat tery IN Erro r MA X BC 7 Bat tery Mod ule Ph oto Ce ll Ed ge UL ...

Page 7: ... 15 14 13 12 3 4 5 M A X LE D ON Ed ge Se ns itiv ity ER D MO TO R Po we r In PWR 24V GND RS 485 RS 485 MA TRI X BO AR D ALA RM BATT ERY PAC K LIMI T SWIT CH MOT OR INPU TS ON OFF Batt ery E F 1 2 Bat tery Vol tag e Rep lace Batt ery TES T Batt ery Batt ery IN Erro r MA X BC 7 Batt ery Mod ule BA TT ER Y IN 24V GND UL ALA RM 12V ALA RM RET RES ET GND GAT E TAM PER MA G LOC K OPE N RIG HT OPE N LEF...

Page 8: ...limit rings need to be set BEFORE the gate can be cycled or DAMAGE could occur Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC 200 motor controller to move the gate release the button to stop gate Re adjust limit ring postions as desired R o t a t e C L O S E D r i n g u n t i l L E D l i g h ts CLOSED LIMIT OPEN LIMIT Arm in CLOSED position Adjust Limit Switches OSED LI ...

Page 9: ...ON for BOTH MC 200 s whe n du al op erators are us ed 5 Press STO P bu tto n ag ain with in 5 min to learn se ns ors an d en d learn mod e be ep ing stop s Inpu ts are no w MONITORED 2 3 2 3 2 3 A sensor MUST be wired to EDGE 1 or operator WILL NOT function Wire NORMALLY CLOSED N C MONITORED sensors ONLY to each operator s MC 200 when dual operators are used Reversing Edge and or Photo Cell can be...

Page 10: ...nstall along entire edge of gate Conduit The hinge area may need protection against entrapment MAX 10K mini sensing edge works well in this area OPEN CLOSE direction MC 200 Edge 2 or Photo Cell input Gate Closed Normally CLOSED N C OPENING direction Photocell OPEN CLOSE Sensing Edge on Bottom of Gate If the bottom of gate is 6 or higher above the ground then a 10K sensing edge should be installed ...

Page 11: ...on Matrix 1 to shut off alarm loops loop detectors 11 ON 1 2 3 4 5 6 7 8 5 Op tim um Se ns Inc rease Se ns De cre ase Se ns DE FL EC TO MET ER PO WER ON No rm al Po we r OF F No Po we r LED INDICA TO RS DE TECT ON De tec t OF F No De tec t 2 Hz Fla sh Dela y Tim ing SW 1 SW 2 Freq ue ncy ON ON Lo w ON OF F Me diu m Lo w OF F ON Me diu m High OF F OF F High SW 4 SW 5 Ou tput B ON ON Pu lse on En tr...

Page 12: ...ce Dry Contact N O N O NOTE See manual for more info Stop Com External Alarm Reset Button Security Device PRESS to RESET Telephone Entry Dry Contact N O Normal Opening Devices 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELAY PRIMARY GATE SAFETY CENTER EXIT OPEN MAX GATE SPEED STOP CLOSE ANTI TAILGATE CLOSE TIMER POSITION RECORDER ID PLUG AUTOMATIC OP...

Page 13: ...SA OPEN 1 TIME 2Sec 1 5Sec COM NC BATTERY IN USE POWER GATE STATUS MOTOR ON LINE LIMIT SWITCH ON LINE GND PRIMARY GATE GND SEC GATE UL ENTRAP PHOTOCELL GND STRIKE GND KEYPAD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE P h o t o C e l l E d g e U L E n t r a p 1 2 L i m i t S W O N L I N E M A T R I X J O G L E F T J O G R I G H T J o g L T J o g R T G N ...

Page 14: ...FO PRI_CIO Communica on Established Fri 07 11 2014 10 57 38 ENTRAP PRI_MC Photo Cell Deac vated Fri 07 11 2014 10 57 34 ENTRAP PRI_MC Photo Cell Ac vated Fri 07 11 2014 10 57 21 INFO Radio Input Deac vated Fri 07 11 2014 10 57 21 INFO Radio Input Ac vated Fri 07 11 2014 10 56 46 WARNING PRI_MC Tamper Reported Fri 07 11 2014 10 56 36 INFO SEC_MC Fully Open Posi on Unknown Fri 07 11 2014 10 56 36 IN...

Page 15: ...properly If EDGE 2 LED or PHOTOCELL LED is ON on MC 200 If so check entrapment sensor wiring or missing jumper If BATTERY IN USE LED is ON and BATTERY BACK UP MODE switch leave Open then battery may be too low and gate is kept OPEN If BATTERY IN USE LED is ON and BATTERY BACK UP MODE switch is set to OPEN 1 TIME then if AC power is lost gate will automatically open 1 time If CLOSE TIMER is OFF the...

Page 16: ...o to and GND to GND Check wiring between Matrix 1 RS485 gnd and SECONDARY MC 200 RS485 gnd terminals connect to to and GND to GND Check if limit switch box is plugged into PRIMARY MC 200 LIMIT SWITCH input on back and MC 200 is powered ON Check if limit switch box is plugged into SECONDARY MC 200 LIMIT SWITCH input on back and MC 200 is powered ON An entrapment event has occurred check if an entra...

Page 17: ...is tight on output shaft of operator Loop fault condition Check if EXIT loop wires are connected into to loop input connector properly Check if loop detector is inserted properly in Matrix 1 slot Set unique loop detector frequency for each loop detector used Loop Detector might be defective Replace defective loop detector NOTE RENO loop detector LED s flash as default but function normally ignore ...

Page 18: ...ate Photocell on EDGE 2 input is misaligned with reflector Sensor is NOT a N C monitored sensor that is UL325 2016 compliant Sensor on EDGE 2 input photocell or edge may not be wired properly see Sensor on EDGE 2 is damaged or malfunctioning Sensor is NOT a N C monitored sensor that is UL325 2016 compliant Jumper between PHOTOCELL and GND is missing or broken jumper is required if a sensor is not ...

Page 19: ...attery Button Press to show amount of battery power available when using battery power ONLY Battery voltage LEDs will light respectively Replace Battery LED Replace battery when lit BATTERY Plug MUST be plugged into BATTERY IN port Before use POWER SOLAR IN Port MAX Megatron Toroid box connection POWER IN Battery Pack Ports Back of MAX MC 200 motor controller connections ON O FF Battery E F 1 2 Ba...

Page 20: ... meet the UL 325 2016 standard Type B1 Non Contact sensor entrapment protection device MUST be MONITORED by the gate operator NOTE DO NOT use 10K Resisitor included with photocell NOTE To meet the UL 325 2016 standard Type B1 Non Contact sensor entrapment protection device MUST be MONITORED by the gate operator Installation Steps 1 Set switch to LIGHT ON 2 Wire 12V power to photocell 3 Wire MC 200...

Page 21: ...N See installation instructions ATTENTION Voir la notice d installation Edge 2 Photo Cell MC 200 PWR 12V MUST be used ONLY power entrapment protection sensors with MC 200 PWR 12V 2 3 A sensor MUST be wired to EDGE 1 or operator WILL NOT function Wire NORMALLY CLOSED N C MONITORED sensors ONLY to each operator s MC 200 when dual operators are used Reversing Edge and or Photo Cell can be wired to AN...

Page 22: ...he 3 Inputs MC 200 PWR 12V MUST be used to power MONITORED sensors UNUSED inputs MUST remain JUMPERED or fault will occur GN D 1 2 3 GN D 1 2 3 Inputs MUST be LEARNED to MONITOR sensors To LEARN inputs 1 MONITORED Sensors MUST be wired to inputs BEFORE they can be learned Any unused inputs MUST be jumpered 2 Reversing Edge and or Photo Cell can be wired to either input 2 or 3 3 Press and HOLD the ...

Page 23: ...n receiver 2 Wire 12V power to receiver polarity does not matter 3 Wire MC 200 EDGE 1 to receiver CH 1 P N C Wire MC 200 GND to receiver CH 1 COM 4 Wire MC 200 EDGE 2 to receiver CH 2 P N C Wire MC 200 GND to receiver CH 2 COM 5 Install antenna on receiver 6 Install batteries in transmitters 7 Wire Channel 1 Transmitter to CLOSING Edge ONLY 8 Wire Channel 2 Transmitter to OPENING Edge 9 Program Ch...

Page 24: ...on River Ave Fountain Valley Ca 92708 Tel 949 699 0220 4009963 CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA STD C22 2 NO 247 SAFETY SENSORS REQUIRED Residential Commercial Brushless DC Swing Gate Operators Made in USA Version 10 ...

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