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5

The basic logic on which a High or Low Level Alarm is determined, is set out in the Table below:

If there is a Low Level Alarm, then both Pumps will be locked out until the alarm is manually reset. This lockout will only 

be over ridden upon a High Level condition where both the Pump Start and High level inputs are closed.

Note that after a High level is triggered, the pumps will both run until the Pump Start and Stop inputs are opened

Mode C: Standard Configuration plus Prime Loss

As per Mode A, except Input 1 is connected to a prime loss/flow switch. If at any stage, after Pump Start, or whilst a 

pump is running, the Prime Loss input opens, for a continuous 2 minute period, a fault is immediately triggered for that 

pump and duty alternates. Input functions are as follows:

Typical Operation Mode D:

•  

Pressure drops to 400kPa: Lead (for this cycle) Pump cuts in.

•  

Pressure increases and Pump cuts out.

•  

Cycle continues

•  

The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact

 

closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 10 seconds

 

(or 11 seconds from close of Input contacts). This “run on” occurs even if Pressure switch contacts open during

 

this initial period. If however run time exceeds 11 seconds, the pump will stop immediately upon “open circuit”

 

occurring.

•  

If  the  Pressure  Switch  Input  closes  circuit  as  well  as  the  Low  Pressure  Switch  Input,  a  low  pressure  timer 

 

will begin counting. If this condition exists for a period of 60 seconds, then both pumps are shut down and the

 

system signals a level alarm. This would be typical of a Loss of Prime or Burst Main situation

•  

Pressure switches are normally closed and open on High pressure 

Input

Function

Input 1

Prime Loss

Input 2

Pump Stop

Input 3

Pump Start

Input 4

High Level

Mode D: Pressure Pumping Configuration

Input functions are as follows:

Input

Function

Input 1

Prime Loss (BRIDGE IF NOT REQUIRED

Input 2

Lead Pump Pressure Switch (set at say 350kPa)

Input 3

not used

Input 4

Low Pressure Switch (set at say 200kPa)

Input 1

Input 2

Input 3

Input 4

Pump

State

Alarm

Low Level

Pump Stop

Pump Start

High Level

Closed

Open/Closed

Open

Open

Off

-

Closed

Open/Closed

Closed

Open

On

-

Closed

Open/Closed

Closed

Closed

Both On

High Level (after Timeout)

Closed

Open/Closed

Open

Closed

Both On

High Level (after Timeout)

Open

Open/Closed

Open

Open

Off

-

Open

Open/Closed

Closed

Open

Off

Low Level

Open

Open/Closed

Open

Closed

Off

Low Level

Open

Open/Closed

Closed

Closed

Both On

High Level (after Timeout)

Summary of Contents for FPC-15007

Page 1: ...MAIN ISOLATOR DOC FPC 15007 VER 2 0 P U M P C O N T R O L OWNER S OPERATION MANUAL Single Pump Controller Installation and Operating Instructions MODEL FPC 15007 ...

Page 2: ...must be Circuit Breaker Protected Qualified Electrician to determine appropriate amp rating Electrical connection to the panel must be carried out in accordance with Connection Instructions see page 3 Addition or modifications to the control panel are not permitted and will void warranty The controller is not intended for use by children or infirm persons without supervision Repairs to the Control...

Page 3: ... 415Vac Connections E P1 P2 P3 N E A1 A2 A3 Input 1 Low Level Input 2 Stop Level Input 3 Start Level Input 4 High Level INPUT SWITCHES T1 T2 THERMAL 12Vdc Connections COMMON FAULT BMS VOLT FREE PUMP REMOVE BRIDGE WIRE TO USE LOW LEVEL FLOAT ON STEADY A pump fault overload has occured FLASHING MOMENTARY PRESS To mute audible buzzer PRESS FOR 3 SECS To reset alarms and faults PRESS CONTINUOUS To tes...

Page 4: ... in Manual Mode after 5 minutes the pump will revert to Auto 6 Off High Level Alarm automatically resets upon open circuit of high level input High Level alarm has 15 minute delay On High Level Alarm can only be reset manually High Level Alarm has 5 minute delay Mode A Standard Configuration Start Stop High Level operation When the Pump Start input is closed contact triggered the Duty Pump will be...

Page 5: ...cts This run on occurs even if Pressure switch contacts open during this initial period If however run time exceeds 11 seconds the pump will stop immediately upon open circuit occurring If the Pressure Switch Input closes circuit as well as the Low Pressure Switch Input a low pressure timer will begin counting If this condition exists for a period of 60 seconds then both pumps are shut down and th...

Page 6: ...Reset The controller will also use the alternate High Level Alarm Delay Typically used for Storm Water applications High Level Alarm delay in this mode is 15 minutes Setting this DIP Switch to On will cause the High level Alarm to remain active until the controller is reset The High Level Alarm will use the standard High Level Alarm activation delay Typically used for Sewerage applications High Le...

Page 7: ...ACTOR COIL PUMP R O T C A T N O C MAIN ISOLATOR 2 Amp CIRCUIT BREAKER STROBE BUZZER TRANSFORMER 12Vac 415Vac 240Vac INPUT 1 SWITCH INPUT 2 SWITCH INPUT 3 SWITCH INPUT 4 SWITCH 12Vdc 12Vdc P1 P2 P3 E R1 COMMON FAULT BMS VOLT FREE R1 1 CIRCUIT DIAGRAM ...

Page 8: ...ALARM ON A high level alarm has been present for the preset time FLASHING A low level alarm is present ON STEADY Pump switched on to run ON STEADY A pump fault overload has occurred FLASHING A prime loss fault has occurred Silences the siren and if held down for 3 seconds clears all faults If selected the LED indicator will confirm if on the particular pump is set to Automatic Pumping Mode Turns p...

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