Matco Tools BWC155, Instruction Manual

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BWC155
BATTERY CHARGER
6/12/24 VOLT 70/65/30 AMP
027 - 1060 Rev. 20190220
1902045 - 11
NOTE: SOME BATTERIES MAY BE SO BADLY SULFATED THEY
CAN NOT BE RESTORED TO A NORMAL OPERATING CONDI-
TION, REGARDLESS OF THE RATE OF CHARGE OR THE
LENGTH OF TIME THE CHARGE IS APPLIED. IF THE BATTERY
CANNOT BE RESTORED TO A FULLY CHARGED CONDITION BY
A SLOW CHARGING, IT SHOULD BE REPLACED.
23.
MAINTENANCE INSTRUCTIONS
Worn clamps and jaws should be replaced. Worn parts can lead to
poor connections and present a safety hazard. See parts list for part
number of jaw and clamp kits. Any maintenance or repair of this unit
that involves disassembly of the cabinet should be done only by a
qualified service personnel. Incorrect reassembly may result in a risk
of electric shock when the unit is subsequently used.
PARTS LIST
Item Description Part No.
1) Front Leg .................................................................... 610825
2) Wheels w/nuts ............................................................ 605672
3) Axle w/nuts ................................................................. 610052
4) Transformer ................................................................ 610862
5) Rectifier ...................................................................... 611484
6) Fan Blade ................................................................... 611201
7) Fan Motor ................................................................... 611485
8) Timer .......................................................................... 611245
9) Ammeter .................................................................... 605204
10) DC Circuit Breaker .................................................... 610536
11) DC Cable Set ............................................................. 610820
12) AC Cord ..................................................................... 611248
13) Switch w/knob ............................................................ 611083
14) Clamps (1 pair, includes jaws) ........................................ 6202
15) Jaw Kit (repairs 1 clamp) ............................................ 610970
16) Pointer Knob - Switch ................................................... 603147
17) AC Circuit Breaker ...................................................... 603597
18) Handle ........................................................................ 605213
19) Clamp Bar .................................................................. 610517
20) PCB, AGM ................................................................. 611476
7
11
2
4
5
6
7
17
19
18
12
10
14
15
13 16
9
20
1
3
4
1
YELLOW
RED
VIOLET
FAN
TRANSFORMER
RECTIFIER
AMMETER
DC
CIRCUIT
BREAKER
POSITIVE
(RED)
NEGATIVE
(BLACK)
AC CIRCUIT
BREAKER
2
6
10
W
H
ITE
G
R
E
E
N
B
LA
C
K
TIMER
4 5 6
Y
E
LL
O
W
BLACK
YELLOW
WHITE
B
LA
C
K
2
3
VOLTS
CHARGE
SWITCH
ORANGE
BLACK
J8 J9
J3
J1
J6
VIOLET
WHITE
BLACK
8
BLUE
WHITE
JUMPER
JU
M
P
E
R
WIRING DIAGRAM