Mastervolt 44310750 User Manual Download Page 27

 
 
 
 
 
 

 

27

 

6  TROUBLE SHOOTING 

 

If  you  cannot  solve  a  problem  with  the  aid  of  this  chapter,  contact  your  local  Mastervolt  Service  Centre.  See 

www.mastervolt.com.  Make  sure  you  have  the  following  information  present  if  you  have  to  contact  your  local  Mastervolt 

Service Center to solve a problem:  

 

  Article and serial number; see section 1.4; 

 

 

Malfunction  

Possible cause 

What to do 

No output voltage 

and/or current 

No AC-input 

Check AC wiring, check remote control panel. 

AC-input voltage too low (< 75VAC)  

Check input voltage, check generator. 

AC input frequency out of range 

Check input voltage, check generator. 

Output voltage too low, 

charger supplies 

maximum current 

Load connected to the batteries is larger 

than charger can supply. 

Reduce load taken from the batteries. 

Batteries not 100% charged 

Measure battery voltage. After some time this will 

be higher. 

Wrong setting of the charge voltage 

Check settings (see chapter 5). 

Charge current too low 

Batteries almost fully charged 

Nothing, this is normal when the battery is almost 

fully charged. 

High ambient temperature 

Nothing; if ambient temperature is more than the 

setting limit, the charge current is automatically 

reduced.  

Low AC input voltage. At lower AC input 

voltages the charge current is reduced. 

Check AC-input voltage. 

Batteries not fully 

charged 

Charge current too low 

See “Charge current too low” in this table.  

Current to load is too high 

Reduce load taken from the batteries. 

Charge time too short 

Use a battery charger with higher capacity. 

Battery temperature too low 

Use the battery temperature sensor. 

Defective or old battery 

Check battery and replace if necessary. 

Wrong setting of the charge voltage 

Check settings (see chapter 5). 

Batteries are 

discharged too fast 

Battery capacity reduced due to wastage or 

sulphation, stagnation 

Charge and recharge a few times, this might help. 

Check battery and replace if necessary. 

Batteries are too warm, 

gassing 

Defective battery (short circuit in cell) 

Check battery and replace if necessary. 

Battery temperature too high 

Use the battery temperature sensor. 

Charge voltage too high 

Check settings (see chapter 5). 

No EasyView 5 display 

function. 

Display is switched off.  

Switch on display, refer to display manual. 

Error in the wiring.  

Check the MasterBus cables. 

Slow or no MasterBus 

communication. 

Error in the MasterBus wiring. 

Check the MasterBus cables. 

No terminating device placed at the ends of 

the network. 

MasterBus needs a terminating device on both 

ends of the network. Check if connected. 

MasterBus network is configured as a ring 

network. 

Ring networks are not allowed. Check the 

connections of the network. 

 

 

 

Summary of Contents for 44310750

Page 1: ...ASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com Copyright 2017 Mastervolt 10000011898 09 ENGLISH NEDERLANDS See www mastervolt com...

Page 2: ...WARNING REGARDING LIFE SUPPORT APPLICATIONS 7 2 12 GUARANTEE SPECIFICATIONS 7 2 13 CORRECT DISPOSAL OF THIS PRODUCT 7 3 OPERATING INSTRUCTIONS 8 3 1 FEATURES 8 3 2 LOCAL USER INTERFACE 9 3 2 1 SWITCH...

Page 3: ...4 10 DECOMMISSIONING 20 4 11 STORAGE AND TRANSPORTATION 20 4 12 RE INSTALLATION 20 5 SETTINGS 21 5 1 DIP SWITCH SETTINGS 21 5 2 MASTERBUS FUNCTIONS 21 5 2 1 MASTERBUS COMMUNICATION 21 5 2 2 CURRENT CO...

Page 4: ...for the following models with apparatus version A and higher see section 1 4 Part number Model 44310750 ChargeMaster Plus 12 75 3 44311000 ChargeMaster Plus 12 100 3 44320400 ChargeMaster Plus 24 40...

Page 5: ...9 Except for the connection compartment see chapter 4 the ChargeMaster Plus may not be opened or disassembled There are no serviceable parts inside the cabinet Take it to a qualified authorized and t...

Page 6: ...e handling equipment for transportation 2 5 CHARGER LOCATION 1 Locate charger as far away from battery as dc cables permit 2 Never place charger directly above battery being charged gases from battery...

Page 7: ...STRUCTIONS This battery charger should be connected to a grounded metal permanent wiring system or an equipment grounding conductor should be run with circuit conductors and connected to equipment gro...

Page 8: ...AFE CHARGE Quickly recognizes the State of Charge The ChargeMaster Plus will prevent unnecessary charging overcharge of your batteries The ChargeMaster Plus will detect previous charges and will reduc...

Page 9: ...e MODE switch pressed again for approx 3 seconds the ChargeMaster Plus will switch back to stand by the ChargeMaster Plus stops and the MODE LED illuminates red WARNING Switching the ChargeMaster Plus...

Page 10: ...age Blinking slow green Battery absorption stage Solid green Battery in float stage Battery III Blinking medium fast green Battery in bulk stage Blinking slow green Battery absorption stage Solid gree...

Page 11: ...nsumption decreases the charger goes back to normal operation of the three step charge system As the ChargeMaster Plus is equipped with a three step plus charge system the batteries can also remain co...

Page 12: ...ve Relay When there is no AC power available and the alternator is charging the starter battery the alternator can also be used to charge battery 1 2 The threshold voltage which is used to switch over...

Page 13: ...us straight above the batteries because of possible corrosive sulphur fumes If the ChargeMaster Plus is installed in the immediate vicinity of living areas take into account that the fan of the Charge...

Page 14: ...connected to Brown or black Phase L1 Blue Neutral N Green Yellow Earth PE GND 120V 60Hz installations single phase Wire color Meaning Must be connected to Black Hot or Line L1 White Neutral N Green G...

Page 15: ...compartment 4 6 OVERVIEW CONNECTION COMPARTMENT 1 Screw terminals AC input 7 Common negative output terminal 2 Cable clip for AC wiring 8 Ventilation openings 3 Isolation walls for DC connections 9 DI...

Page 16: ...revent damage caused by reversed polarity The damage as a result of reverse polarity is detectable by the service department and is not covered by the warranty CAUTION Too thin cables and or loose con...

Page 17: ...matic is to illustrate the general placement of the Chargemaster Plus in a circuit It is not meant to provide detailed wiring instructions for any particular electrical installation Figure 6 installat...

Page 18: ...is suspended from the mounting bracket 3 Open the connection compartment by loosening the two screws 4 Fix the enclosure to the wall by fastening two screws at the lower side of the enclosure as well...

Page 19: ...other settings can only be made after commissioning 4 9 2 Commissioning step by step CAUTION Check the polarity of all wiring before commissioning positive connected to positive red cables negative c...

Page 20: ...ontrol panel to change these settings 4 10 DECOMMISSIONING If it is necessary to put the ChargeMaster Plus out of operation follow the instructions in order of succession as described below 1 Switch t...

Page 21: ...argeMaster Plus can be made via the MasterBus network by means of a remote control panel or an interface connected to a PC with MasterAdjust software Some settings can only be changed via the MasterBu...

Page 22: ...e main battery bank in C read only Output 1 Output 1 Output state Off pre float on read only Output 1 Voltage of charge output 1 read only Output 1 Output current of charge output 1 read only Shunt de...

Page 23: ...read only Smart terminal Highest voltage Highest detected DC voltage output 1 read only Lowest voltage Lowest detected DC voltage output 1 read only Total Ah s Total charged Ah s read only Total Ah s...

Page 24: ...tion 3 4 13 25 26 50V 0 15 50 0 31 00V Return to bulk Return to bulk voltage If the battery voltage stays below this level for at least the Return to bulk delay time the charger will start the Bulk st...

Page 25: ...e Event x 5 2 11 Events source The ChargeMaster Plus can be configured as an event source an event source can be used to initiate an event command and an event action by another device that is connect...

Page 26: ...command and an event action to be performed by the ChargeMaster Plus Event command Description State Command to switch on the ChargeMaster Plus Bulk Command to start the Bulk state of charge Abs Comma...

Page 27: ...voltages the charge current is reduced Check AC input voltage Batteries not fully charged Charge current too low See Charge current too low in this table Current to load is too high Reduce load taken...

Page 28: ...r defined AGM GEL Flooded AGM Spiral Flooded traction Flooded calcium MLi Dimensions mm 383x250x126 383x250x126 Dimensions inch 15 0x9 8x5 0 15 0x9 8x5 0 Weight 7kg 16Lbs 7kg 16Lbs Recommended battery...

Page 29: ...fined AGM GEL Flooded AGM Spiral Flooded traction Flooded calcium MLi Dimensions mm 383x250x126 383x250x126 Dimensions inch 15 0x9 8x5 0 15 0x9 8x5 0 Weight 7kg 16Lbs 7kg 16Lbs Recommended battery cap...

Page 30: ...30 7 3 DIMENSIONS Dimensions in mm ChargeMaster Plus models 12 75 3 12 100 3 24 40 3 and 24 60 3 185 231 12 250 383 13 126...

Page 31: ...nt 500 DC distribution module for exact readout of battery voltage charge discharge current and state of charge on the display of the ChargeMaster Plus continuous rating 250A peak current 500A 8 2 MIS...

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