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DISPLAY READS

DESCRIPTIONS & REMEDIES

BAD GLOBAL SETUP 

Global setup data from EEPROM corrupted, reset GLOBAL SETTINGS to their defaults.

USING DEFAULTS 

BAD USER CAL DATA

User field cal Data from EEPROM corrupted,reset to factory cal.

USING DEFAULTS

REAL TIME CLOCK ERROR

Run data in RTC RAM corrupted, program running status lost. Charge or replace battery 

CHECK BATTERY

as necessary.  

BATTERY FULLY CHARGED  

During battery check, voltage under load 

12.5

BATTERY LOW  

During battery check, voltage under load < 12.5. Strongly recommend you charge

CHARGING IS RECOMMENDED 

the battery. You may not have enough power to run a complete  sampling program
sequence. Charge the battery.

BATTERY IS VERY LOW

During battery check, voltage under load <11.9V. You must charge the battery! 

MUST CHARGE BATTERY!

Damage to unit can result if run in a discharged state. 

CAN'T CHARGE BATTERY 

Battery was in trickle charge state for over 4 hours (< 10.5V). Replace the battery.

MUST REPLACE BATTERY

ERROR: NO BATTERY  

Detected battery voltage over 16V.  Check battery connections. If connected, replace

MUST REPLACE BATTERY 

the battery. Contact factory for further assistance if needed.

BAD FLASH CHECKSUM    

Bad program checksum in flash. Operation of unit is disabled. Internal system problem. 

SERVICE REQUIRED 

Contact factory for assistance. 

NO MOTOR FEEDBACK  

No encoder pulses detected. Internal system problem, contact the factory for assistance.

SERVICE REQUIRED 

MOTOR OVER SPEED  

Motor running too fast. If any servicing of the motor took place recently, the motor leads

SERVICE REQUIRED 

may have been reversed. Check that the polarity of the motor leads matches the coding 
next to the terminal. Red lead to terminal marked red, black to black. Contact the factory 
for assistance if problem cannot be corrected.

MOTOR OVERLOAD  

Motor is stalled. Motor current is at maximum and battery is not low. Shutoff the 

CHECK TUBING  

Composite Sampler. Remove tubing from pump. Verify that the correct tubing size 
and formulation listed by this manual is being used. Replace tubing in pump. Contact the 
factory for assistance if problem cannot be corrected.

SAMPLE RESERVOIR FULL

Sample reservoir is full. Reservoir must be emptied before you can continue. Empty 

MUST EMPTY RESERVOIR

reservoir, then press cancel to clear error message.

ERROR:

The flow sensor still shows continuity indicating the presence of fluid.  Check flow 

CHECK FLOW SENSOR   

sensor for fluid, by disconnecting upper tubing connection, then  lower connection. 
If fluid present, clear flow sensor of all fluid.  Press CANCEL. If message persists  
contact factory for assistance. 

NO FLOW DETECTED 

The flow sensor has not detected any fluid flow through the tubing. The sample

SERVICE REQUIRED  

inlet line may have become obstructed. Verify that the sample inlet line is not 
blocked or obstructed, and check for a hole in the tubing.  Contact the factory for assistance. 

TROUBLESHOOTING

MESSAGE TYPES 

Various messages on the system's LCD display alert the operator to the condition of or possible problems with the system. Some
can be addressed by the operator, while other problems require factory servicing or assistance. Most problems that occur can be
corrected by the operator on site. The following is a listing of messages their meaning and possible remedies if applicable: 

Summary of Contents for E/S 07580-00

Page 1: ...er Instrument Co 1 800 MASTERFLEX 627 8373 U S and Canada only 11 847 549 7600 Outside U S 847 549 7600 Local www masterflex com Barnant Company 1 800 637 3739 U S and Canada only 11 847 381 7050 Outs...

Page 2: ...m Start 22 Sample Volume 23 of Contact Closures 24 Default Program Settings 25 Save Program 25 Hot Keys 26 CALIBRATING THE SYSTEM General 26 Minimum Sample Size 26 Required Equipment 26 Calibration Pr...

Page 3: ...ery connections are reversed damage to the unit will occur Fully charge the unit before using for the first time Damage to the internal battery can result if the battery is in a fully discharged state...

Page 4: ...r PTFE Tubing pump head for fluid transfer and sampling in the field The unit is housed in a high visibility protective polyethylene housing The control panel and the drive controls have an environmen...

Page 5: ...ON SITE REQUIREMENTS The E S Composite Sampler is designed to operate in most outdoor conditions Ensure that the work area temperature range is between 1 C to 50 C 39 F to 122 F and that the relative...

Page 6: ...S AND CONNECTORS All the controls connectors and indicators on the controls console and exterior housing are shown in Figure 2 and 3 Table 2 lists all of the operator controls and indicators WETTED PA...

Page 7: ...ut going through the menu LIFT HEIGHT Used to access the lift height parameter in the loaded program without going through the menu CYCLE TEST Used to verify unit operation in the field CAL Used to ve...

Page 8: ...ence of a rinse cycle This is to ensure that the sample inlet line is free of any obstructions or debris 5 Glow In Dark Keypad The keypad is printed with phosphorescent pigments These pigments will gl...

Page 9: ...has stopped you may reconnect the external power to the EXT PWR IN receptacle The LCD panel will display one of the following messages depending upon battery condition If the battery is fully charged...

Page 10: ...format The clock displays 12 00 AM midnight as 00 00 00 the starting point of the clock 6 00 00 AM as 06 00 00 12 00 00 PM or noon as 12 00 00 and 6 00 PM as 18 00 00 If a sample was taken at 3 00 PM...

Page 11: ...the factory supplied programs and saving them as modified programs will temporarily overwrite the factory program The factory programs can be individually restored to their original default settings u...

Page 12: ...ECTION TUBING FORMULATION SELECTION RINSE CYCLES VOLUME UNITS DISTANCE UNITS LIFT HEIGHT TUBING LENGTH LCD BACKLIGHTING DATA LOGGING DEFAULT GLOBAL SETTINGS VIEW EDIT PROGRAMS The VIEW EDIT PROGRAMS s...

Page 13: ...LEAR LOG DATA CLEAR ALL LOG DATA DON T CLEAR LOG DATA DEFAULT GLOBAL SETTINGS RESET GLOBAL SETTINGS DON T RESET SETTINGS PROGRAM START DELAYED START HHH MM 0 167 59 REMOTE DELAYED START HHH MM 0 167 5...

Page 14: ...in memory until the ENTER key is pressed Settings must be modified as necessary to suit the sampling site and equipment used Many of these settings may use the default values such as pump head selecti...

Page 15: ...isplay will change to read Size 24 is the default tubing size The tubing supplied with the Composite Sampler is L S 24 peroxide cured silicone Model No 96400 24 This tubing size will deliver an averag...

Page 16: ...the sample intake lines until the fluid is detected by the flow sensor The system will then stop and reverse the drive to expel the fluid This completes one rinse cycle To accept the default setting p...

Page 17: ...you press enter the display will change to Use the down arrow key to navigate and select TUBING LENGTH and press ENTER The display will change to read TUBING LENGTH Sets the length of tubing through w...

Page 18: ...FEATURES section on page 7 It is recommended that you experiment with the various backlighting options to determine your preference You can always return to the menu option by pressing enter once you...

Page 19: ...he control console keypad The key is round blue in color and labeled LIFT HEIGHT This key allows the operator to access the lift height setting in the GLOBAL SETTINGS without going through the menu VI...

Page 20: ...field The pump will start when the START STOP button is pressed or the REMOTE CONTACT CLOSURE is closed The pump will stop when the same button is pressed again the REMOTE CONTACT CLOSURE opens or the...

Page 21: ...00 01 00 REMOTE DELAYED START 00 00 167 59 01 00 MAINTAINED CONTACT X X PULSED CONTACT X SAMPLE VOLUME 1 9000ml 500 500 375 500 375 NUMBER OF SAMPLES 1 99 18 12 24 18 24 TIME BETWEEN SAMPLES EQUAL IN...

Page 22: ...he REMOTE CONTACT CLOSURE see Figure 2 located on the exterior right hand side of the unit The other instrument must be able to either close or short the contacts dry contact closure or generate a pul...

Page 23: ...g smaller sample volumes See the SPECIFICATION section for the minimum volume required for calibration accuracy HINT If you will be taking small sample volumes such as 100 mL and or require high lifts...

Page 24: ...the remaining time periods will repeat time period 12 If only 5 samples were selected in NUMBER OF SAMPLES only 5 time periods will appear in the selection menu The display appears as follows HINT th...

Page 25: ...in the first column indicates whether there are choices above or below the ones you are viewing Once you have selected the program number under which the edited program will be saved and pressed ENTE...

Page 26: ...For L S 24 size tubing the minimum sample size for stated calibrated sample accuracy is 270 milliliters REQUIRED EQUIPMENT To calibrate the Composite Sampler you will need a graduated cylinder with a...

Page 27: ...posite Sample from any external power source before cleaning A shock hazard exists when using water on powered equipment CLEANING Keep the exterior housing and sample reservoir clean by using a mild d...

Page 28: ...REQUIRED may have been reversed Check that the polarity of the motor leads matches the coding next to the terminal Red lead to terminal marked red black to black Contact the factory for assistance if...

Page 29: ...weighing almost 20 pounds To prevent injury to yourself and damage to the unit do not drop the console and be prepared for its weight 9 Holding the control console firmly lift the console free of the...

Page 30: ...move the 4 four screws holding the control console to the exterior housing DO NOT ATTEMPT TO REMOVE THE CONTROL CONSOLE 7 Slide the control console 3 to 4 inches to the left Using the 13 16 wrench uns...

Page 31: ...Auxiliary Power Pack 07571 55 Battery 12V 7 2AH 07580 55 Motor Brush Replacement Kit set of two 06360 82 Sample Line Tubing Connector Quick Connect 06361 46 Bulkhead Connector Sample Line Quick Conne...

Page 32: ...NSTRUCTION Dimensions 11 0 in x 10 25 in x 16 0 in 27 94 cm x 26 04 cm x 40 64 cm Weight 23 0 Lbs 10 43kg ENVIRONMENT Operating Temperature 1 C to 50 C 34 F to 122 F Storage Temperature 20 C to 65 C 4...

Page 33: ...invoiced to you The warranty period for this product is noted on the Warranty Card PRODUCT RETURN To limit charges and delays contact the seller or Manufacturer for authorization and shipping instruct...

Page 34: ...cigarette lighter in the vehicle Disconnect the other end from the Portable Sampling Drive 2 To access and replace the fuse unscrew the ADAPTER TIP C from the ADAPTER BODY A the FUSE B will slide out...

Page 35: ...WARNING DO NOT use a battery charger other than the one supplied with the power pack to charge the battery If this warning is ignored damage to the unit and personal injury can result WARNING NEVER u...

Page 36: ...he Auxiliary Power Pack is not in use If this warning is ignored improper operation of this unit can occur WARNING DO NOT use a battery charger other than the one supplied with the power pack to charg...

Page 37: ...and has no serviceable internal parts or components BATTERY The battery is spill proof and sealed has no serviceable internal parts or components and is constructed for years of useful service when ma...

Page 38: ...using the Windows copy and paste functions you can transfer data into a spreadsheet or word processing program CONNECTING THE RS 232 ADAPTER TO YOUR COMPUTER The RS 232 adapter is powered by the comp...

Page 39: ...Click OK A Port Settings window will pop up Use the following PORT SETTINGS Bits per Sec Data Bits Parity Stop bits Flow control 19 200 8 None 1 Hardware Click on OK Click on Transfer then Capture Te...

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