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model no. 058-1294-8  |  contact us 1-800-689-9928

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

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The welding electrode is a rod coated with a layer of flux. When welding, electrical current 
flows between the electrode (rod) and the grounded metal workpiece. The intense heat of the arc 
between  the rod and the grounded metal melts the electrode and the flux. The most popular 
electrodes are:    

 

—E6011 60,000 PSI tensile strength for deep penetrating applications.
—E6013 60,000 PSI tensile strength used for poor fit-up applications.
—E7014 70,000 PSI tensile strength used for high deposition and fast travel speeds with 
light penetration.
—E7018 70,000 PSI tensile strength (not suitable for this welder).
This welder is capable of welding with 1/16" (1.6 mm) and 5/64" (2 mm) and 3/32" (2.4 mm) 
electrodes. 

 

WELDING POSITION

There are two basic positions for welding: flat and horizontal. Flat welding is generally easier, faster, and 
allows for better penetration. If possible, the workpiece should be positioned so that the bead will run on a 
flat surface.

PREPARING THE JOINT 

Before welding, the surface of the workpiece must be free of dirt, rust, scale, oil or paint, which create a 
brittle and porous weld. If the base metal pieces to be joined are thick or heavy, it may be necessary to 
bevel the edges with a metal grinder. The correct bevel should be around 60 degrees. See following picture: 

Based on different welding positions, there are different welding joints; see following images for more 
information:

GROUND CLAMP CONNECTION 

Clear any dirt, rust, scale, oil or paint on the ground clamp. Make certain you have a good solid ground 
connection. A poor connection at the ground clamp will waste power and heat. Make sure the ground clamp 
touches the metal.

OPERATING INSTRUCTIONS

ELECTRODE SELECTION

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

Summary of Contents for 058-1294-8

Page 1: ...model no 058 1294 8 INSTRUCTION MANUAL ARC STICK WELDER IMPORTANT Please read this manual carefully before using this arc welder and save it for reference ...

Page 2: ...IDELINES 5 ASSEMBLY PREPARATION 6 PACKAGE CONTENTS 7 KEY PARTS DIAGRAM 9 OPERATING INSTRUCTIONS 10 MAINTENANCE 17 PARTS LIST 19 WARRANTY 20 EXPLODED VIEW 18 21 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and fo...

Page 3: ...contact with the material being welded ground or electrode from another welder 11 Do not weld if you are in an awkward position Always have a secure stance while welding to prevent accidents Wear a safety harness if working above ground 12 Do not drape cables over or around your body 13 Wear a full coverage helmet with shade see ANSI Z87 1 safety standard and safety glasses while welding 14 Wear p...

Page 4: ...TS ASSEMBLY 1 Tools required for assembly 8 and 10 mm open end wrenches 2 2 1 Lay the machine side panel on a flat surface Install the metal bracket support on the bottom using two sets of screws and washers from the hardware bag See following image model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058...

Page 5: ...ower supply when operating When machine is laid on its side do it gently or the impact could damage internal components During installation use caution not to do personal injury from lifting ON OFF switch Indicator lights 2 3 Finally install the handle using four sets of screw and washers as shown model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no ...

Page 6: ...ng is generally easier faster and allows for better penetration If possible the workpiece should be positioned so that the bead will run on a flat surface PREPARING THE JOINT Before welding the surface of the workpiece must be free of dirt rust scale oil or paint which create a brittle and porous weld If the base metal pieces to be joined are thick or heavy it may be necessary to bevel the edges w...

Page 7: ...etal which matches the metals you intend to work with to determine correct setting for your job The electrode type and the thickness of the workpiece metal determine the amount of heat needed in the welding process Heavier and thicker metals require more voltage amperage whereas lighter and thinner metals require less voltage amperage 2 Welding techniques The best way to teach yourself how to weld...

Page 8: ...le moving with the electrode It is best to hesitate momentarily at each side before weaving back the other way to improve penetration 2 4 Welding position The flat position is the easiest of the welding positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier to achieve The horizontal position is performed very much the same ...

Page 9: ...ss Use a hammer or brush after the workpiece has cooled MAINTENANCE The welder needs regular maintenance Periodically clean dust dirt grease etc from your welder Every six months or as necessary remove the cover panel from the welder and air blow any dust and dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Sto...

Page 10: ...rent at output 3 Poor connection of output cable 4 Dirty surfaces 5 Wrong welding wire 1 The wrong electrode 2 Base metal not grounded properly Electrode is in contact with the work piece too long when starting arc Contact us Speed up the welding speed After the arc has started move the electrode away from the work piece immediately 1 No power input 2 The power cord or power plug is broken 3 Main ...

Page 11: ...product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons h this warranty will not apply to normal deterioration of the exterior finish such as but not limited to scratches dents paint chips or to any corrosion or discolouring by heat abrasive and chemical cleaners i this warranty will not ap...

Page 12: ...rect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product This warranty gives you specific legal rights and you may have other rights which may vary from province to province The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any statutory warranties set forth in any applica...

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