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4

Operator’s Manual

The El Diablo HE truck mount unit must be securely

bolted through the floor of the vehicle in which it is
installed.  Serious damage to the equipment or personal
injury may occur if the machine is not mounted properly.

The El Diablo HE truck mount weighs approximately

700lbs.  The use of a forklift is required when lifting the machine
into a vehicle.   It is also strongly recommended that a second
person be utilized to stabilize the machine while it is on the fork-
lift, due to the center of gravity being heavy to the waste tank
side of the machine.  Use caution when moving the machine
with the forklift to avoid damage to equipment, the vehicle
and personal injury. 

The El Diablo HE truck mount can be installed into a ½ ton

or larger van; however, it is strongly recommended that it be
installed into a ¾ ton or larger van.  The machine can be
installed in either the side door or rear door of the van.  If the
machine is installed into the rear doors a vacuum hose reel may
be installed next to the machine to maximize van floor space
(See page 19). 

Due to irregularities in the van floor it is suggested that

wood be placed under the machine to provide a level surface on
which the machine is mounted.  The wood should be ½ “or ¾”
exterior grade plywood or equivalent.

The El Diablo HE has 2 “L” - shaped mounting brackets on

the front of the machine and holes pre-drilled into the rear of the
water box support on the back of the machine to be used for

mounting.  There are also mounting tabs on the base of the
waste tank that can be used if the situation permits.

Before drilling holes in the van floor, check to ensure

that underneath the van floor there are no fuel lines, brake
lines, or other obstructions that could cause a safety haz-
ard. 
Use 3/8” bolts to secure the machine to the van floor.  Lock
washers and large fender washers are recommended to be used
underneath the van.  Tighten the bolts until the machine is
securely mounted to the floor.

The engine on the El Diablo HE runs on gasoline, there-

fore, it is recommended that the vehicle’s gasoline fuel tank be
accessed.  There are several fuel tank hook-up kits available
from your supplier for each specific model of vehicle.  It is rec-
ommended that the fuel hook-up kit be installed by only
qualified mechanics familiar with this type of modification.

If the equipment is to be installed into a trailer, make sure

that the fuel is stored in a proper tank and connected to the
machine according to federal, state and local regulations.

Installation

Operating Procedures

NOTE:

It is strongly recommended that a water soft-

ening system be used. It is highly likely that the water
in your area is considered hard.  Hard water is water
that has a high mineral content.  Your local water sup-
ply can be tested to determine the hardness.  If the
water hardness is determined to be greater that 3.5
grains, a water softening system should be used.
Continued and prolonged use of the machine with
hard water will cause excessive scale buildup that
reduces heating and water flow performance.  Hard
water also detracts from the performance and effec-
tiveness of the cleaning solutions.

Check oil levels

Make sure that the engine oil level is in the operating range

of the dipstick.  Inspect the oil sight gauges on the Cat Pump and
the Roots blower to insure correct level of oil.  Operating the
equipment with improper oil levels can cause damage to the com-
ponents that is not covered under warranty. (See the
Maintenance section for the proper oil to be used in the engine,
blower, and the pump.)

Check fuel levels

Make sure that there is an adequate supply of gasoline in

the gas tank to finish the job.  If you are connected to the gaso-
line tank of the van, it is suggested that the level of fuel be no
less than ½ tank to avoid running the van out of fuel and being
stranded.

Summary of Contents for El Diablo HE

Page 1: ...Manual Table of Contents Introduction 2 Warranty 2 Safety 3 Operating Procedures 4 Maintenance 7 Troubleshooting 9 Parts Diagrams 10 Van Layout 19 2014 MasterBlend Inc Denver CO 80216 USA All Rights...

Page 2: ...f defective parts or workmanship only It does not provide in any way for the replacement of entire units due to defective parts or workman ship This warranty service is an exclusive remedy and MasterB...

Page 3: ...s present Do Not turn on the equipment or any other accessories until the source of the odor is controlled and the fumes are dissipated This equipment contains electrical power sources 12vdc battery B...

Page 4: ...shers and large fender washers are recommended to be used underneath the van Tighten the bolts until the machine is securely mounted to the floor The engine on the El Diablo HE runs on gasoline there...

Page 5: ...ure at the desired pressure for the cleaning job Adjust the water pressure by turning the pressure regulator knob on the front of the machine Suggested water pressure setting for carpet cleaning is ar...

Page 6: ...cted to the waste tank Turn the key switch to off Retrieve and store cleaning tools and hoses Make sure all hoses cleaning tools and accessories that were used on the job are properly stored in the ve...

Page 7: ...operation then every 1000 hours there after To drain the oil remove the drain plug in the bottom of the gear case and allow the oil to drain out It is recommended that the oil be warm so it will drain...

Page 8: ...Filter Replace BLOWER Crankcase Oil X 1st Change Change Lube Impellers X Clean Lint Screen Every Job X Clean Lint Basket Every Job X CAT PUMP Crankcase Oil 1st Change Change Belt Tension X BYPASS ByP...

Page 9: ...aste tank drain valve is closed Check the vacuum hoses and cleaning tool for clogs Make sure engine is at proper operating rpm 3000 Check waste tank inlet and lint basket for restrictions Water Pressu...

Page 10: ...10 Operator s Manual Waterflow Diagram CAT Pump 1 2 3 4 5 35 28 30 29 27 26 25 24 27 33 27 31 22 21 23 37 7 32 34 36 12 11 31 18 19 20 17 16 15 14 8 9 10 36 6 35 13 39 38...

Page 11: ...l Kit 720505 Cat 3CP Valve Kit 22 720523 Cat Pulse Pump w Adapter 720524 Cat Adapter for Pulse Pump 23 731401 Heat Exchanger Outer Tube 731402 Heat Exchanger End Cap w Butterfly 731403 Heat Exchanger...

Page 12: ...anual Battery Transfer Pump Optional Fuel Pump High Pressure Solenoid Yellow From Engine Thermostat Black White White White White Pump Clutch Mac Valve Electrical Diagram Back side of panel Black Elec...

Page 13: ...PSI w Flange 719022 7 Vacuum Gauge 730012 8 Switch Pump Clutch 740211 9 Tiny Tach Hour Meter 730018 10 PVC Elbow Barb 2 x 2 FPT 740266 11 Rubber Cap 731126 12 TM Chem Feed Line Per Foot Qty 4 Not Sho...

Page 14: ...Oil Drain 1 4 x 1 4 700161 2 1 4 Quick Disconnect Female 700101 3 Pressure Regulator Model 555 715005 4 Thermostat 755501 5 3 8 Quick Disconnect Female 700100 6 Drain Valve 2 FPT x 2 MPT 705115 7 PVC...

Page 15: ...22 5 Cat Pulse Pump 720523 6 Pulley Belt Guard 755553 7 Muffler 725057 8 Bimba Actuator Support R Bimba Actuator Support L 731405 731406 9 Bimba Diverter Actuator 731409 10 Bimba Diverter Actuator Rod...

Page 16: ...ling Sleeve 8 Jems 731174 3 Coupling Flange 7 8 Blower 731157 4 Pulley 731189 5 Pulley Belt Guard 755553 6 Belt Ax 43 731244 7 TM Kohler Exhaust Manifold EFI 731412 8 Flex Exhaust 1 25 x 18 SS 731166...

Page 17: ...lt Idler Pulley 1 8 Spacer Idler Pulley Arm Idler Pulley Arm Spacer 1 3 8 731114 731115 731116 731117 731138 6 V Belt Ax 43 731244 7 Bypass Filter Strainer Bypass Filter Adapter 1 4 FPT Bypass Filter...

Page 18: ...sket Per Foot 9 Length 731161 4 TM Waste Tank 731101 5 TM Waste Tank Float Switch 731179 6 TM Waste Tank Filter 731103 7 TM Waste Tank Aluminum Basket 731131 8 Brass Manifold 731407 9 High Temperature...

Page 19: ...t Exchange Truck Mount 19 Van Layouts The WaterWell RB 121 EB 20 The WaterWell El Diablo HE Heat Exchange Side Mounted El Diablo HE Heat Exchange Rear Mounted EB Extended Bed RB Regular Bed El Diablo...

Page 20: ...5330 Pecos Street Denver CO 80221 800 525 9644 303 373 0702 www masterblend net...

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