background image

Check cleaning solution

Inspect the cleaning solution container to assure adequate

level of the proper cleaning solution desired, and also that it is
the correct cleaning solution for the job.  

Connect hoses to machine

Connect the water supply hose to the water input connec-

tion on the front of the machine.  Before connecting the hose to
the customer’s water supply, it is suggested that the faucet be
turned on to flush out any debris that may have accumulated,
and also to assure an adequate amount of water is supplied from
the faucet.

Take the vacuum and pressure hoses into the building to

the furthest point that you are going to clean. Connect the hoses
to the cleaning tool, and then connect the vacuum hose to the
vacuum connection on the waste tank lid and the pressure hose
to the pressure out connection on the front of the machine.

Start the engine

Secure the doors of the van so they will not close during

machine operation.  Turn the key switch to the “Start” position, and
hold until the engine starts.  (If the engine does not start within 5
seconds, release the key and wait 10 seconds before trying to
restart). When the engine starts, release the key switch.  If the
engine stalls, check the oil level to assure proper level, and then
repeat the starting procedure.  This engine is equipped with an oil
safety shut down that will stop the engine if proper oil level or
pressure is not up to a safe level.  If, after 2 or 3 starting
attempts, the engine still stalls, check the oil level then con-
tact your distributor or local service center for assistance.
DO NOT CONTINUE TO OPERATE THE MACHINE OR SERI-
OUS ENGINE DAMAGE WILL RESULT THAT IS NOT COV-
ERED UNDER WARRANTY.  
Allow the engine to run at a low rpm
for a couple of minutes to warm up, and then move the throttle
lever to the fast position.

Turn on the water pump

Turn the Pump Clutch switch on to engage the water pump

for pressure.  The water pressure gauge should begin to register
pressure within 5 to 10 seconds.  If the gauge does not begin to
read pressure, turn the Pump Clutch switch to the off position and
refer to the troubleshooting section.  Do not continue to operate
the pump without pressure showing on the pressure gauge
or serious pump damage will occur that is not covered under
warranty.  Pump seal damage will occur.  
FOR WATER EXTRACTION ONLY, DO NOT TURN ON THE
WATER PUMP!  

Set water pressure

Set the water pressure at the desired pressure for the

cleaning job.  Adjust the water pressure by turning the pressure

regulator knob on the front of the machine.  Suggested water
pressure setting for carpet cleaning is around 400 psi and hard
surface cleaning around 1000 psi, or as recommended by the
tool manufacturer.  When setting the pressure for cleaning uphol-
stery, check the recommended pressure for the specific tool you
are using.

Set cleaning solution level

Make sure that the hoses for the cleaning solution are fully

inserted into the cleaning solution bottle.  Turn the solution selec-
tor valve to PRIME and observe that there is flow thru the solu-
tion meter.  If no flow is observed thru the meter within 20-30
seconds, the solution system pump may need to be primed.  To
prime the system, remove the black hose from the solution bottle
and insert it into the vacuum hose connection on the waste tank.
Using your hand, block off the vacuum port to create a suction
on the hose. The cleaning solution will then begin to flow thru the
meter.  Insert the hose back into the solution bottle.

Adjust the cleaning solution level by turning the solution

selector valve to ON then activate the cleaning tool and adjust
the amount of cleaning solution by turning the black adjustment
knob until the desired amount of cleaning solution is registered
on the meter.

Set Thermostat

Set the thermostat to the desired temperature for the job.

Please Note: There must be at least 8”hg vacuum on the
gauge for the diverter system to work properly.  
This is usual-
ly achieved when the vacuum hoses are connected to the
machine and the cleaning tool.  Allow the machine to run for sev-
eral minutes with the vacuum hose connected to the machine
and the cleaning tool to preheat the water.  To maintain maxi-
mum cleaning temperatures it is recommended that the total jet
orifice size on the cleaning tool does not exceed #4 (example: 2
- # 2 jets or 4 - #1 jets).

Water Extraction

When the need to perform water extraction only arises, DO

NOT TURN ON THE WATER PUMP SWITCH!  Adjust the ther-
mostat to it lowest position.  The diverter system is activated by
the water pump switch and the thermostat.

Complete the cleaning job

After the previous steps have been completed, continue

with the normal cleaning procedures as required by the job.
During operation, occasionally check out the gauges on the
machine to assure that the settings that were previously done
are still correct, i.e. water pressure and temperature, engine rpm,
solution metering, etc.  Adjust as necessary. 

El Diablo HE (Heat Exchange) Truck Mount

5

Operating Procedures 

(continued)

Summary of Contents for El Diablo HE

Page 1: ...Manual Table of Contents Introduction 2 Warranty 2 Safety 3 Operating Procedures 4 Maintenance 7 Troubleshooting 9 Parts Diagrams 10 Van Layout 19 2014 MasterBlend Inc Denver CO 80216 USA All Rights...

Page 2: ...f defective parts or workmanship only It does not provide in any way for the replacement of entire units due to defective parts or workman ship This warranty service is an exclusive remedy and MasterB...

Page 3: ...s present Do Not turn on the equipment or any other accessories until the source of the odor is controlled and the fumes are dissipated This equipment contains electrical power sources 12vdc battery B...

Page 4: ...shers and large fender washers are recommended to be used underneath the van Tighten the bolts until the machine is securely mounted to the floor The engine on the El Diablo HE runs on gasoline there...

Page 5: ...ure at the desired pressure for the cleaning job Adjust the water pressure by turning the pressure regulator knob on the front of the machine Suggested water pressure setting for carpet cleaning is ar...

Page 6: ...cted to the waste tank Turn the key switch to off Retrieve and store cleaning tools and hoses Make sure all hoses cleaning tools and accessories that were used on the job are properly stored in the ve...

Page 7: ...operation then every 1000 hours there after To drain the oil remove the drain plug in the bottom of the gear case and allow the oil to drain out It is recommended that the oil be warm so it will drain...

Page 8: ...Filter Replace BLOWER Crankcase Oil X 1st Change Change Lube Impellers X Clean Lint Screen Every Job X Clean Lint Basket Every Job X CAT PUMP Crankcase Oil 1st Change Change Belt Tension X BYPASS ByP...

Page 9: ...aste tank drain valve is closed Check the vacuum hoses and cleaning tool for clogs Make sure engine is at proper operating rpm 3000 Check waste tank inlet and lint basket for restrictions Water Pressu...

Page 10: ...10 Operator s Manual Waterflow Diagram CAT Pump 1 2 3 4 5 35 28 30 29 27 26 25 24 27 33 27 31 22 21 23 37 7 32 34 36 12 11 31 18 19 20 17 16 15 14 8 9 10 36 6 35 13 39 38...

Page 11: ...l Kit 720505 Cat 3CP Valve Kit 22 720523 Cat Pulse Pump w Adapter 720524 Cat Adapter for Pulse Pump 23 731401 Heat Exchanger Outer Tube 731402 Heat Exchanger End Cap w Butterfly 731403 Heat Exchanger...

Page 12: ...anual Battery Transfer Pump Optional Fuel Pump High Pressure Solenoid Yellow From Engine Thermostat Black White White White White Pump Clutch Mac Valve Electrical Diagram Back side of panel Black Elec...

Page 13: ...PSI w Flange 719022 7 Vacuum Gauge 730012 8 Switch Pump Clutch 740211 9 Tiny Tach Hour Meter 730018 10 PVC Elbow Barb 2 x 2 FPT 740266 11 Rubber Cap 731126 12 TM Chem Feed Line Per Foot Qty 4 Not Sho...

Page 14: ...Oil Drain 1 4 x 1 4 700161 2 1 4 Quick Disconnect Female 700101 3 Pressure Regulator Model 555 715005 4 Thermostat 755501 5 3 8 Quick Disconnect Female 700100 6 Drain Valve 2 FPT x 2 MPT 705115 7 PVC...

Page 15: ...22 5 Cat Pulse Pump 720523 6 Pulley Belt Guard 755553 7 Muffler 725057 8 Bimba Actuator Support R Bimba Actuator Support L 731405 731406 9 Bimba Diverter Actuator 731409 10 Bimba Diverter Actuator Rod...

Page 16: ...ling Sleeve 8 Jems 731174 3 Coupling Flange 7 8 Blower 731157 4 Pulley 731189 5 Pulley Belt Guard 755553 6 Belt Ax 43 731244 7 TM Kohler Exhaust Manifold EFI 731412 8 Flex Exhaust 1 25 x 18 SS 731166...

Page 17: ...lt Idler Pulley 1 8 Spacer Idler Pulley Arm Idler Pulley Arm Spacer 1 3 8 731114 731115 731116 731117 731138 6 V Belt Ax 43 731244 7 Bypass Filter Strainer Bypass Filter Adapter 1 4 FPT Bypass Filter...

Page 18: ...sket Per Foot 9 Length 731161 4 TM Waste Tank 731101 5 TM Waste Tank Float Switch 731179 6 TM Waste Tank Filter 731103 7 TM Waste Tank Aluminum Basket 731131 8 Brass Manifold 731407 9 High Temperature...

Page 19: ...t Exchange Truck Mount 19 Van Layouts The WaterWell RB 121 EB 20 The WaterWell El Diablo HE Heat Exchange Side Mounted El Diablo HE Heat Exchange Rear Mounted EB Extended Bed RB Regular Bed El Diablo...

Page 20: ...5330 Pecos Street Denver CO 80221 800 525 9644 303 373 0702 www masterblend net...

Reviews: