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El Diablo HE (Heat Exchange) Truck Mount

9

Engine 

Hard starting or won’t start

Check fuel in fuel tank to assure proper level and not contaminated.
Check fuel pump for operation.
Check for proper oil level.
Check battery and battery connections.  Make sure they are clean and tight and battery is
charged.
Check fuse located on side of engine.  Replace if blown.
Check waste tank water level.  Drain if necessary.
Check waste tank float switch to make sure it is not stuck.
Inspect spark plugs and spark plug wires.  Clean or replace spark plugs if necessary.

Engine runs but loses power

Check fuel for good quality.
Check fuel filter.  Replace if restricted.
Check air filter for cleanliness.  Replace if necessary.
Check spark plugs for proper gap and condition. 
Make sure waste tank lint screen is clean.
Check engine oil level.
Check fuel pump for proper operation.

Vacuum

Vacuum is weak

Make sure waste tank lint screen is clean.
Check that the waste tank lid is on properly.
Check to make sure the waste tank gasket is in good shape.
Check to make sure the waste tank drain valve is closed.
Check the vacuum hoses and cleaning tool for clogs.
Make sure engine is at proper operating rpm (3000).
Check waste tank inlet and lint basket for restrictions.

Water Pressure

Low or no water pressure on gauge

Check incoming water supply for sufficient volume and pressure.
Check float in water tank to make sure it is not stuck or clogged.
Check level of cleaning solution in solution container and make sure hose is below solution
level.
Check to make sure the pump clutch is engaging.
Check pump belt tension to make sure it is not slipping.
Check adjustment of pressure regulator to make sure it has not backed off.
Check jets on cleaning tool for correct size and excessive wear of opening.
Check filter screen in bottom of fresh water tank.

Low water pressure at tool   

Jet on cleaning tool partially clogged.

but good pressure on gauge

Quick disconnects on hoses worn and not making good connection.
Pressure hoses between machine and cleaning tool damaged or restricted.
Bad valve on cleaning tool.
Heating coil has scale build-up.

Troubleshooting

DO NOT PERFORM ANY MAINTENANCE PROCEDURES WHILE THE EqUIPMENT IS RUNNING.  MOVING PARTS
AND HOT COMPONENTS MAY CAUSE PERSONAL INjURY OR DAMAGE TO COMPONENTS MAY OCCUR.

Summary of Contents for El Diablo HE

Page 1: ...Manual Table of Contents Introduction 2 Warranty 2 Safety 3 Operating Procedures 4 Maintenance 7 Troubleshooting 9 Parts Diagrams 10 Van Layout 19 2014 MasterBlend Inc Denver CO 80216 USA All Rights...

Page 2: ...f defective parts or workmanship only It does not provide in any way for the replacement of entire units due to defective parts or workman ship This warranty service is an exclusive remedy and MasterB...

Page 3: ...s present Do Not turn on the equipment or any other accessories until the source of the odor is controlled and the fumes are dissipated This equipment contains electrical power sources 12vdc battery B...

Page 4: ...shers and large fender washers are recommended to be used underneath the van Tighten the bolts until the machine is securely mounted to the floor The engine on the El Diablo HE runs on gasoline there...

Page 5: ...ure at the desired pressure for the cleaning job Adjust the water pressure by turning the pressure regulator knob on the front of the machine Suggested water pressure setting for carpet cleaning is ar...

Page 6: ...cted to the waste tank Turn the key switch to off Retrieve and store cleaning tools and hoses Make sure all hoses cleaning tools and accessories that were used on the job are properly stored in the ve...

Page 7: ...operation then every 1000 hours there after To drain the oil remove the drain plug in the bottom of the gear case and allow the oil to drain out It is recommended that the oil be warm so it will drain...

Page 8: ...Filter Replace BLOWER Crankcase Oil X 1st Change Change Lube Impellers X Clean Lint Screen Every Job X Clean Lint Basket Every Job X CAT PUMP Crankcase Oil 1st Change Change Belt Tension X BYPASS ByP...

Page 9: ...aste tank drain valve is closed Check the vacuum hoses and cleaning tool for clogs Make sure engine is at proper operating rpm 3000 Check waste tank inlet and lint basket for restrictions Water Pressu...

Page 10: ...10 Operator s Manual Waterflow Diagram CAT Pump 1 2 3 4 5 35 28 30 29 27 26 25 24 27 33 27 31 22 21 23 37 7 32 34 36 12 11 31 18 19 20 17 16 15 14 8 9 10 36 6 35 13 39 38...

Page 11: ...l Kit 720505 Cat 3CP Valve Kit 22 720523 Cat Pulse Pump w Adapter 720524 Cat Adapter for Pulse Pump 23 731401 Heat Exchanger Outer Tube 731402 Heat Exchanger End Cap w Butterfly 731403 Heat Exchanger...

Page 12: ...anual Battery Transfer Pump Optional Fuel Pump High Pressure Solenoid Yellow From Engine Thermostat Black White White White White Pump Clutch Mac Valve Electrical Diagram Back side of panel Black Elec...

Page 13: ...PSI w Flange 719022 7 Vacuum Gauge 730012 8 Switch Pump Clutch 740211 9 Tiny Tach Hour Meter 730018 10 PVC Elbow Barb 2 x 2 FPT 740266 11 Rubber Cap 731126 12 TM Chem Feed Line Per Foot Qty 4 Not Sho...

Page 14: ...Oil Drain 1 4 x 1 4 700161 2 1 4 Quick Disconnect Female 700101 3 Pressure Regulator Model 555 715005 4 Thermostat 755501 5 3 8 Quick Disconnect Female 700100 6 Drain Valve 2 FPT x 2 MPT 705115 7 PVC...

Page 15: ...22 5 Cat Pulse Pump 720523 6 Pulley Belt Guard 755553 7 Muffler 725057 8 Bimba Actuator Support R Bimba Actuator Support L 731405 731406 9 Bimba Diverter Actuator 731409 10 Bimba Diverter Actuator Rod...

Page 16: ...ling Sleeve 8 Jems 731174 3 Coupling Flange 7 8 Blower 731157 4 Pulley 731189 5 Pulley Belt Guard 755553 6 Belt Ax 43 731244 7 TM Kohler Exhaust Manifold EFI 731412 8 Flex Exhaust 1 25 x 18 SS 731166...

Page 17: ...lt Idler Pulley 1 8 Spacer Idler Pulley Arm Idler Pulley Arm Spacer 1 3 8 731114 731115 731116 731117 731138 6 V Belt Ax 43 731244 7 Bypass Filter Strainer Bypass Filter Adapter 1 4 FPT Bypass Filter...

Page 18: ...sket Per Foot 9 Length 731161 4 TM Waste Tank 731101 5 TM Waste Tank Float Switch 731179 6 TM Waste Tank Filter 731103 7 TM Waste Tank Aluminum Basket 731131 8 Brass Manifold 731407 9 High Temperature...

Page 19: ...t Exchange Truck Mount 19 Van Layouts The WaterWell RB 121 EB 20 The WaterWell El Diablo HE Heat Exchange Side Mounted El Diablo HE Heat Exchange Rear Mounted EB Extended Bed RB Regular Bed El Diablo...

Page 20: ...5330 Pecos Street Denver CO 80221 800 525 9644 303 373 0702 www masterblend net...

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