Master Chef 85-1208-0 Safe Use, Care And Assembly Manual Download Page 6

4

L E A K   T E S T I N G

Perform a “Leak Test”

Before lighting your barbecue for the first time.

Every time the cylinder is refilled, or any component is replaced.

At least once every year, preferably at the start of the season.

The “Leak Test” must be done outdoors, away from heat, open flames and flam-
mable liquids. 

Do not

smoke while performing the test. Use only a mixture of

50/50 liquid soap and water for leak testing. Never use a match or open flame.

The Following Must be Checked

The tank valve including the threads into the tank (drawing C).

All tank welds (drawing B).

Regulator fittings and tank connections (drawing C).

All hose connections (drawing D), 
plus side burner hoses if so equipped (drawing E).

With a newly filled and tested propane tank attached to the barbecue and all
the controls turned OFF, slowly open the cylinder valve one full turn.

Using a brush and soap, soak all the connections and components listed above
and shown in drawings B,C,D, and E.

Look carefully for bubbles forming, which is an indication of leaking gas.

Tighten the connections at the bubbled areas until re-testing shows no 
indication of any leaks (shut off cylinder while correcting any leaks).

Shut off the cylinder valve and ensure all control valves are off.

Do not

use the barbecue if any leaks cannot be stopped. Turn off the 

gas cylinder valve, remove the gas cylinder and seek assistance from 
a qualified gas appliance service mechanic or gas dealer.

Drawing D

Drawing E

Drawing B

Drawing C

Note:

Improperly lighting the barbecue can activate the flow control feature,

resulting in lower heat output. If this occurs, the re-flow feature must be reset by
turning off all the burner controls and the cylinder valve. Wait at least 30 seconds
before slowly turning on the cylinder valve, and then after another 5 seconds turn
the burner valve on and light the barbecue.

Never connect this barbecue to an unregulated propane gas supply, or to
another kind of gas. 

Do not

alter or change the hose or regulator in any way.

Visually inspect the whole hose assembly before each use for evidence of wear or
damage such as cracks, burns, or even cuts. If any damage is found, replace the
assembly before using the barbecue. Use only the recommended replacement hose.

To avoid possible damage to the hose, 

do not

allow any grease or other hot

materials to fall on the hose, and make sure the hose does not contact any hot
surfaces of the barbecue.

The connection fitting must be protected when it’s disconnected from the
cylinder. 

Do not

allow the fitting to bump or drag on the ground as nicks and

scratches could help create a leak when connecting back to the cylinder.

It is important to do the “Leak Test” procedure every time a cylinder is refilled,
or any of the components are changed, and especially at the beginning of a 
new season. 

[WPE 038] G20501 BBQ Manual E  12/22/04  9:03 AM  Page 4

Summary of Contents for 85-1208-0

Page 1: ...Limited One Year Warranty...

Page 2: ...st Inability to provide proof of purchase or if warranty coverage has expired any request for parts will be subject to parts shipping and handling fees This limited warranty does not cover damage due...

Page 3: ...THE BARBECUE s O NOT USE WHILE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL s O NOT STORE ANY SPARE 0 PROPANE CYLINDER FULL OR EMPTY UNDER OR NEAR YOUR BARBECUE s O NOT ALLOW CHILDREN TO PLAY ANYWHERE NEAR...

Page 4: ...OFF THE CYLINDER VALVE COMPLETELY WHEN THE BARBECUE IS NOT IN USE s LWAYS HANDLE THE TANK VALVE WITH UTMOST CARE s EVER CONNECT AN UNREGULATED 0 GAS CYLINDER TO THE BARBECUE s LWAYS KEEP THE CYLINDER...

Page 5: ...le regulator assembly with a new one see the attached parts listing for details The regulator probe also contains a flow sensitive feature which limits the flow of gas to 10 cubic feet hour in the eve...

Page 6: ...remove the gas cylinder and seek assistance from a qualified gas appliance service mechanic or gas dealer Drawing D Drawing E Drawing B Drawing C Note Improperly lighting the barbecue can activate th...

Page 7: ...owing Your barbecue is properly assembled There are no leaks in the system see Leak Test The burner is properly assembled with the venturi tubes seated over the valve outlets drawing F and that there...

Page 8: ...urner still does not light review the troubleshooting guide for help W A R N I N G If the heat output is too low the flow control feature may have been activated by a gas leak If so turn off the burne...

Page 9: ...fore grilling Cook chicken and pork on a lower setting Make sure the heat plate is reasonably clean Make sure the grease drain hole is clear and that the grease catcher is not filled Always cook with...

Page 10: ...rusted replace it as soon as possible If the burner is in good shape reinstall it in the correct position Also ensure that the venturi tube is centred over the valve outlet S T O R A G E When the out...

Page 11: ...caused by high outside temperatures and a full propane cylinder Clean replace burner Possible Causes Blocked venturi tubes Cylinder or gas supply valve turned off Venturi tubes not properly sealed ove...

Page 12: ...o m t r a C 1 B D 1 0 4 1 0 0 3 2 4 C 2 t n u o m t r a C 1 C D o N t r a P n o i t a c i f i c e p S y t i t n a u Q o N m e t I E 1 Cart assembly 1 0 9 0 0 0 5 0 2 G t f e l g e l t r a C 1 A E 1 0...

Page 13: ...AE BE CC...

Page 14: ...032 12 Fiber Washer for burner x4 G416 0027 9000 13 1 4 x 11 5 Screw x2 20120 13030 250 14 Bolt for wheel x2 C423 0045 9084 15 Plastic bushing x4 A006 0006 9000 16 Metal bushing x4 G 301 0021 9082 18...

Page 15: ...bottom shelf EE 2 Assemble 2 wheels EG by using the wheel bolt x2 and 1 4 nuts x2 Attach the wheel caps after assembling the wheels 3 Insert end cap EF by using 1 4 x 1 1 5 screws x2 and 1 4 nut x2 3...

Page 16: ...4 nuts x4 4 Assemble main burner valve FE and regulator assembly FF onto the control panel FA by using No 10 x 3 8 screws x2 and 5 flat washers x2 Unscrew the two No 10 x 3 8 screws from the valve its...

Page 17: ...4 2 x 10 self tapped screws x4 and plastic bushings x4 2 Attach shelf mount 3 CF and shelf mount 4 CG inside the side burner frame CA by using 1 4 x 1 2 screws x4 and 1 4 nuts x4 WPE 038 G20501 BBQ Ma...

Page 18: ...ox through the instructed hole EN FC BD EM CD FD CA 1 Unscrew the two No 8x3 8 screws and No 8 lock washer from the side burner valve itself FD then use them to screw the valve onto the side shelf 2 A...

Page 19: ...semble top lid hinge together with the burner box hinge by using 1 4 x 1 3 8 screws x2 and 1 4 nuts x2 so that the top lid assembly and burner box assembly can be linked 4 Put in heat plate BE cooking...

Page 20: ...WPE 038 G20501 BBQ Manual E 12 22 04 9 03 AM Page 18...

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