Master Chef 85-1208-0 Safe Use, Care And Assembly Manual Download Page 11

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For product inquires, parts, and warranty and troubleshooting support, please call 1-877-707-5463.

T R O U B L E S H O O T I N G   G U I D E

Corrective Action

Clean out blockage 

Open cylinder or gas supply valve

Ensure proper venturi tube assembly

Clean/replace burner

Refill cylinder

Follow correct lighting procedure, 
and perform leak test

Tighten regulator fully (hand tighten) onto cylinder

Straighten fuel hose

Clean out blockage

Clean burner

Open air shutter

Make sure all connections are tight

Ensure collector box, burner and 
igniter are assembled properly

Replace igniter

Relocate barbecue back towards wind

Refill cylinder

Trim meat, turn down burner controls and/or fuel supply

Clean casting base and burner

Clean heat plate

Position cooking system correctly

Immediately shut off gas at source, 
allow grill to cool and clean out venturi tubes

Temporary condition caused by high outside 
temperatures and a full propane cylinder

Clean/replace burner

Possible Causes

Blocked venturi tubes

Cylinder or gas supply valve turned off

Venturi tubes not properly sealed over 
valve igniter electrodes

Burner ports blocked

Low or out of propane

Flow control device activated

Regulator not fully tightened into cylinder

Partially blocked venturi tubes

Excess cooking salts on burner

Air shutter closed (side and rear rotisserie burner only)

Loose wire connection

Broken electrode ceramic

Poor ground

Faulty igniter

High wind conditions

Propane low

Excessive fat in meat

Grease drain plugged

Cooking system not positioned correctly

Blocked venturi tubes

This is not a defect or a hazard

Plugged, rusted or leaking burner

Problem

Burner will not light
(match or igniter)

Burners not hot enough

Flames smoky yellow

Burner lights with match
but not with igniter

Flame blows out/down
through base

Too much heat/excessive
flare-up

Flames under heat 
control console

Regulator humming

Incomplete flame

[WPE 038] G20501 BBQ Manual E  12/22/04  9:03 AM  Page 9

Summary of Contents for 85-1208-0

Page 1: ...Limited One Year Warranty...

Page 2: ...st Inability to provide proof of purchase or if warranty coverage has expired any request for parts will be subject to parts shipping and handling fees This limited warranty does not cover damage due...

Page 3: ...THE BARBECUE s O NOT USE WHILE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL s O NOT STORE ANY SPARE 0 PROPANE CYLINDER FULL OR EMPTY UNDER OR NEAR YOUR BARBECUE s O NOT ALLOW CHILDREN TO PLAY ANYWHERE NEAR...

Page 4: ...OFF THE CYLINDER VALVE COMPLETELY WHEN THE BARBECUE IS NOT IN USE s LWAYS HANDLE THE TANK VALVE WITH UTMOST CARE s EVER CONNECT AN UNREGULATED 0 GAS CYLINDER TO THE BARBECUE s LWAYS KEEP THE CYLINDER...

Page 5: ...le regulator assembly with a new one see the attached parts listing for details The regulator probe also contains a flow sensitive feature which limits the flow of gas to 10 cubic feet hour in the eve...

Page 6: ...remove the gas cylinder and seek assistance from a qualified gas appliance service mechanic or gas dealer Drawing D Drawing E Drawing B Drawing C Note Improperly lighting the barbecue can activate th...

Page 7: ...owing Your barbecue is properly assembled There are no leaks in the system see Leak Test The burner is properly assembled with the venturi tubes seated over the valve outlets drawing F and that there...

Page 8: ...urner still does not light review the troubleshooting guide for help W A R N I N G If the heat output is too low the flow control feature may have been activated by a gas leak If so turn off the burne...

Page 9: ...fore grilling Cook chicken and pork on a lower setting Make sure the heat plate is reasonably clean Make sure the grease drain hole is clear and that the grease catcher is not filled Always cook with...

Page 10: ...rusted replace it as soon as possible If the burner is in good shape reinstall it in the correct position Also ensure that the venturi tube is centred over the valve outlet S T O R A G E When the out...

Page 11: ...caused by high outside temperatures and a full propane cylinder Clean replace burner Possible Causes Blocked venturi tubes Cylinder or gas supply valve turned off Venturi tubes not properly sealed ove...

Page 12: ...o m t r a C 1 B D 1 0 4 1 0 0 3 2 4 C 2 t n u o m t r a C 1 C D o N t r a P n o i t a c i f i c e p S y t i t n a u Q o N m e t I E 1 Cart assembly 1 0 9 0 0 0 5 0 2 G t f e l g e l t r a C 1 A E 1 0...

Page 13: ...AE BE CC...

Page 14: ...032 12 Fiber Washer for burner x4 G416 0027 9000 13 1 4 x 11 5 Screw x2 20120 13030 250 14 Bolt for wheel x2 C423 0045 9084 15 Plastic bushing x4 A006 0006 9000 16 Metal bushing x4 G 301 0021 9082 18...

Page 15: ...bottom shelf EE 2 Assemble 2 wheels EG by using the wheel bolt x2 and 1 4 nuts x2 Attach the wheel caps after assembling the wheels 3 Insert end cap EF by using 1 4 x 1 1 5 screws x2 and 1 4 nut x2 3...

Page 16: ...4 nuts x4 4 Assemble main burner valve FE and regulator assembly FF onto the control panel FA by using No 10 x 3 8 screws x2 and 5 flat washers x2 Unscrew the two No 10 x 3 8 screws from the valve its...

Page 17: ...4 2 x 10 self tapped screws x4 and plastic bushings x4 2 Attach shelf mount 3 CF and shelf mount 4 CG inside the side burner frame CA by using 1 4 x 1 2 screws x4 and 1 4 nuts x4 WPE 038 G20501 BBQ Ma...

Page 18: ...ox through the instructed hole EN FC BD EM CD FD CA 1 Unscrew the two No 8x3 8 screws and No 8 lock washer from the side burner valve itself FD then use them to screw the valve onto the side shelf 2 A...

Page 19: ...semble top lid hinge together with the burner box hinge by using 1 4 x 1 3 8 screws x2 and 1 4 nuts x2 so that the top lid assembly and burner box assembly can be linked 4 Put in heat plate BE cooking...

Page 20: ...WPE 038 G20501 BBQ Manual E 12 22 04 9 03 AM Page 18...

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