Mash TT40 Cafe Racer User Manual Download Page 42 | Manualshive

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42

Clutch control line

Check the clutch operating handle free stroke. Clutch operating handle free
stroke:

10-20mm.

Adjusting methods:

Fine adjustment: Pull open the rubber lagging, unscrew the retaining nut, and turn
the adjusting nut to adjust to a satisfied free stroke. And then screw up the retaining
nut and mount the protective rubber lagging.

If a satisfactory free stroke can't be achieved by fine adjustment, remove the clutch
control line on the handle end to adjust the engine end.

Spoke adjust tool

10-20mm

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Summary of Contents for TT40 Cafe Racer

Page 1: ...MAN User Manual English...

Page 2: ...are the happy new owner of a MASH which embodies a new spirit a new trend a motorcycle with a look and a philosophy Vintage synonymous with freedom Please read this manual thoroughly before using your...

Page 3: ...ully read the manual and strictly observe all instructions or descriptions Special attention shall be paid to the contents emphasized with the terms of warning caution and note etc Warning It concerns...

Page 4: ...MASH TT 40 400cc...

Page 5: ...sports The motorcycle is an ideal means of transport It can give you infinite driving pleasure Before driving your motorcycle please be familiar with all stipulations and requirements mentioned in the...

Page 6: ...16 IV Switch operation 18 Headlight Position Indicator 19 Far and Near Light Lamp Instruction 20 Direction Indicator 20 Horn Button 20 Overtaking lamp switch 20 Electric Start Button 20 Emergency Cut...

Page 7: ...ol 37 Brake system 38 39 40 Tires 41 Range 42 Clutch control line 42 Adjusting methods 42 43 Driving chain 43 44 Checking of accumulator 45 Installation of accumulator 45 Replacement of Fuse 46 Brake...

Page 8: ......

Page 9: ...9 Turning method 50 Turning reminder 50 Dead angle of sight 50 Speed effect 50 Postulate of brake friction 50 Limitation of braking force 50 Brake method 50 Impact of crash 50...

Page 10: ...troke 85 0x70 0 Ignition CDI Spark plug type DPR8Z Valve gap Valve Intake 0 07 0 10mm Valve Exhaust 0 08 0 12mm Overcurrent protection 15A 10A Battery 12V9Ah Headlight 12V55W Taillight Brake signal li...

Page 11: ...0 not recommended Capacity fuel tank 13L Speed I 2 615 Speed II 1 789 Speed III 1 350 Speed IV 1 120 Speed V 0 892 End level transmission ratio 2 533 Initial level transmission ratio 2 667 This list i...

Page 12: ...ard or polluted engine oil Always use decent engine oil so the engine s performance and longevity can be ensured If any failure occurs under the inappropriate usage of polluted oil or petrol these fai...

Page 13: ...he other driver s blindness area Operation The driver should make himself orientate naturally keep driving favoring Please check yourself whether are unnatural anxious or excited Rider s gesture is ve...

Page 14: ...ve Accessory To avoid wearing out battery do not attach any other lighting equipment except MASH s original accessory Check the accessories carefully insure they will not block your sight lower ground...

Page 15: ...t wheel Pedal rear brake Engine starter switches Right rear view mirror Left rear view mirroir Account round Meter ABS switch Turn signal switch Clutch lever Front brake level Throttle twist grip Left...

Page 16: ...activate when turn to left Green 4 High beam indicator light on when Far light is switched on 5 Neutral indicator It is lit up when in the neutral position 6 Tachometer It shows the speed rpm of the e...

Page 17: ...spection If the ABS warning light illuminates please contact your local dealer for inspection Tachym tre Compteur kilom trique total ou journalier Turn indicator Zero knob Fuel gauge High beam indicat...

Page 18: ...ding all electric system will out of Action So during riding do not move the main switch Key in case of accident If it s necessary rider should stop the motorcycle before taking out the key Before tak...

Page 19: ...far and near light switch can control the distance light headlight on full beam headlight on lower beam Direction Indicator Use indication switch when turning Left and right If put main Switch on pos...

Page 20: ...a batterie se d chargera Si l interrupteur est en position vous ne pourrez pas d marrer le moteur Emergency Cut off Switch Emergency cut off switch used to Switch off the motorcycle by hand under norm...

Page 21: ...sh down the start button it is recommended that you stop pushing when firing sound of the engine combustion is heard and the engine is fired and running If the engine is not firing please stop pushing...

Page 22: ...s to warm up the engine for about 10 seconds or more Caution Make sure the engine is turned off and away from any heat sources before filling your fuel tank The Fuel will overflow if it rises above th...

Page 23: ...s finished with power which cause the engine start button not working please try the kick start Run in of engine Run in of the engine is very important Any operation without run in or improper operati...

Page 24: ...chain and sprocket and if the chain is getting too tight then the transmission system will be suffering extra burden which in turn abase the chain or break the transmission 4 Check the tire to see if...

Page 25: ...best position for your safe and comfortable operation also without the tangle of cables Caution When you check please make sure your conformity to the safety rules and law The exhaustion contains harm...

Page 26: ...o ensure a natural riding start 3 When the motorcycle reaches a balanced state of running return back the throttle twist grip and disengage the clutch again and then push up the shifting pedal to chan...

Page 27: ...tion at a lower state and also to ensure the longevity please do not accelerate or decelerate too drastically Running in Make 1000km running in at the speed of 6000rpm this can provide better longevit...

Page 28: ...S Your motorcycle is equipped with a system that limits the front wheel locking during periods of intense braking ABS A switch on the right handed switch allows the ABS system to be disconnected By de...

Page 29: ...cycle running over speed do not switch to the lower gear in case to reduce the speed suddenly and cause damage to the engine and transmission system and even cause shaking of rear section of the vehic...

Page 30: ...de stand on slopes sandy rough or soft ground the vehicle is prone to fall down In unavoidable situations necessary steps must be taken to ensure the stability Rearview mirror Before driving must adju...

Page 31: ...ry 500km driving Front and rear brake system I I I I Brake Pad I I I I Brake fluid Change every 2 years Front and rear brake lamp switch I I I I Accumulator I I I I Suspension system I I I I Nut and b...

Page 32: ...g high quality engine oil designed for four stroke engine will extend the life length of the engine Please select the SE SF or SG type high quality engine oil classified in API Caution The insufficien...

Page 33: ...of the fluid To do this proceed as follows 1 Secure the bike by placing it in a vertical position 2 Remove the oil filler cap 3 Unscrew the drain screw and run the used oil 4 Replace the oil filter 5...

Page 34: ...an each part respectively Fuel with the appointed engine oil This work only can be done by professional stuff please have your sump cleaned at the authorized service station Valve clearance Noise will...

Page 35: ...n The air filter element for use must be intact or the engine will suck in dust and dirt resulting a shorter service life of the engine Water should be prevented from entering into the filter in washi...

Page 36: ...ngine wear The effectiveness of the air filter partly conditioning the longevity of the engine so it is essential to make sure of its good condition Idle speed Warring The engine of your Mash is equip...

Page 37: ...g unscrew the retaining nut A and turn the adjusting solenoid to adjust to a satisfied free stroke And then screw up the retaining nut A and mount the protective rubber lagging Coarse adjustment If th...

Page 38: ...tion should avoid being touched with skin eyes Once touched should clean clearly with water furthermore if touched with eyes must go to hospital Storing in the area where child cannot touch Brake flui...

Page 39: ...id shall be DOT 4 non petroleum base brake fluid The brake fluid can t be mixed with other impurities otherwise the braking performance shall be reduced due to chemical change Brake parts checking Upp...

Page 40: ...pedal free stroke whether is in the scope of regulations Brake pedal free stroke 18 25mm Regularly check the condition of the brake pads 4 The filling thickness must be greater than 2 mm If the latter...

Page 41: ...Rear tire Front tire Rear tire 180kPa 200kPa 200kPa 230kPa If the tire pressure can t reach the specified requirements check the tire for cuts embedded iron nail or other sharp articles Front wheel ti...

Page 42: ...en the rubber lagging unscrew the retaining nut and turn the adjusting nut to adjust to a satisfied free stroke And then screw up the retaining nut and mount the protective rubber lagging If a satisfa...

Page 43: ...tch operating handle has the proper free stroke Being too loose will cause a failure of the clutch detachment while being too tight will cause poor clutch engagement thus damaging the clutch Driving c...

Page 44: ...ge Remount the chain and coat it with chain specific lubricant while mounting the chain the spring locking pieces shall be in the opposite direction with the chain movement the left and right scale li...

Page 45: ...cting the poles first connect the positive pole Warning 1 In this model both the boot and the EMS system are fully powered with accumulator Therefore it is very important that the battery is sufficien...

Page 46: ...15A should be used for main fuse replacement and a 10A fuse tube for FAI injection nozzle Open the left side cover remove the fuse holder on the side of the battery and replace the fuse tube If the n...

Page 47: ...to a conventional bulb If necessary in case of failure it is necessary to replace the complete fire Socket Vis Bulb Vis Headlight Before driving check the brightness direction etc of the headlamp The...

Page 48: ...t gun at the electrical parts plug cables bearings and ECU etc The high press would let the water get into the parts and lead to the failure of function and premature aging Please use ordinary brands...

Page 49: ...f the vehicle has been off service for over 4 months 2 Charge the battery and remount it 3 Filling new fuel to the required level or replace in tank deteriorated fuel with new fuel if the motorcycle h...

Page 50: ...riding Speed up gradually Turning reminder Don t ride at the inner side of huge vehicle turning area Dead angle of sight is the area which the rider can t distinguish immediately Turning distance of f...

Page 51: ...ed therein reflect the state of our knowledge at the time of publication We reserve the right to change this manual at any time in the event of improvements or other changes Product specifications and...

Page 52: ...www mashmotors com Votre revendeur mash motors fr 56...

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