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Mash Five Hundred, User Manual

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MAN

 

USER MANUAL

 

 

 

English

 

 

                                                                    
 
                                                                             
 
 
 
 
                                                                                                                                                           
                                                                
 
                                                                                                      
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for Five Hundred

Page 1: ...MAN USER MANUAL English...

Page 2: ......

Page 3: ...e new owner of a MASH which embodies a new spirit a new trend a motorcycle with a cool new look and new design philosophy Vintage a new concept synonymous with freedom Please read this manual thorough...

Page 4: ...specific running in method please refer to Running in of a new vehicle Please carefully read the manual and strictly observe all instructions Special attention should be paid to the contents emphasiz...

Page 5: ......

Page 6: ...cycle is an ideal means of transport but It can also give you huge driving pleasure Before driving your motorcycle for the first time please become familiar with all stipulations and requirements ment...

Page 7: ...9 Index Main technical Data 10 11 Operation Instruction 12 Parts position 15 Switch operation 18 Correct driving 23 Inspection and adjustment 31...

Page 8: ...nition CDI Spark plug type DPR8Z Valve clearance IN 0 07 0 10mm EX 0 08 0 12mm Overcurrent protection 15A 10A Battery 12V9Ah Headlight 12V55W Taillight Brake signal light Five hundred et scrambler 12V...

Page 9: ...uantity 2200 mL Length Width Height Five hundred 2130 740 1130mm Scrambler 2130x800x1190mm TT40 2130x740x1220mm Wheelbase 1420mm Ground clearance 160 mm Weight Five hundred et Scrambler 160kg TT40 156...

Page 10: ...ard or polluted engine oil Always use decent engine oil so the engine s performance and longevity can be ensured If any failure occurs under the inappropriate usage of polluted oil or petrol these fai...

Page 11: ...he other driver s blindness area Operation The driver should make himself orientate naturally keep driving favoring Please check yourself whether are unnatural anxious or excited Rider s gesture is ve...

Page 12: ...ove Accessory To avoid wearing out battery do not attach any other lighting equipment except MASH s original accessory Check the accessories carefully insure they will not block your sight lower groun...

Page 13: ...rror Ignition Meter Account round ABS switch Front brake lever Clutch lever Throttle twist grip Left handlebar Horn switches Engine starter switches Fuel tank lock Seat assy Turn signal switch Rear wh...

Page 14: ...on 5 Neutral indicator It is lit up when in the neutral position 6 Tachometer It shows the speed rpm of the engine 7 Fuel gauge Display tank fuel oil 8 Trip mileage meter It shows the mileage of trip...

Page 15: ...itches on please contact your local dealer Tachometer Odometer Turn indicator Zero Knob High beam indicator Neutral indicator Indicator EFI ectronic injection ABS indicator Speedometer on contact your...

Page 16: ...from motorcycle make sure the handle bar is knocked If the engine is not started when the key is put on position the battery will discharge Do not use the key with other sharp Metal keys or key box in...

Page 17: ...ion indicator can stop the turning signal Operation R Turn Right L Turn Left Caution when finished turning the direction indicator switch will not be back to original position automatically please swi...

Page 18: ...to stop the engine should make sure that the Main Switch on position if on position and engine powered off the battery discharged If put the Switch on position the engi be started 20 to use horn butto...

Page 19: ...on the hot engine Fill the tank to the lower level of the filler tube otherwise the fuel may overflow as it expands due to the increase in temperature Turn the engine off and turn the key to the OFF p...

Page 20: ...rvoir de carburant Caution Make sure the engine is turned off and away from any heat sources before filling your fuel tank The Fuel will overflow if it rises above the level mark 22 Bouchon de r servo...

Page 21: ...ry is finished with power which cause the engine start button not working please try the kick start Run in of engine Run in of the engine is very important Any operation without run in or improper ope...

Page 22: ...chain and sprocket and if the chain is getting too tight then the transmission system will be suffering extra burden which in turn abase the chain or break the transmission 4 Check the tire to see if...

Page 23: ...best position for your safe and comfortable operation also without the tangle of cables Caution When you check please make sure your conformity to the safety rules and law The exhaustion contains harm...

Page 24: ...natural riding start 3 When the motorcycle reaches a balanced state of running return back the throttle twist grip and disengage the clutch again and then push up the shifting pedal to change the gear...

Page 25: ...tion at a lower state and also to ensure the longevity please do not accelerate or decelerate too drastically Running in Make 1000km running in at the speed of 6000rpm this can provide better longevit...

Page 26: ...f you wish The ABS light will flash continuously on the instrument panel Disabling ABS If the ignition is turned on or the engine is running switch the switch to SET for 3 seconds as soon as the ABS l...

Page 27: ...cycle running over speed do not switch to the lower gear in case to reduce the speed suddenly and cause damage to the engine and transmission system and even cause shaking of rear section of the vehic...

Page 28: ...de stand on slopes sandy rough or soft ground the vehicle is prone to fall down In unavoidable situations necessary steps must be taken to ensure the stability Rearview mirror Before driving must adju...

Page 29: ...t of safety it is advisable to the inspection and maintenance done by your distributor or qualified maintenance staff Be sure to make regular maintenance thoroughly according to the instructions in th...

Page 30: ...il filter strainer C C C C Valve clearance I I I I Timing chain I I I I Chassis bolt and nut T T T T Brake pads front and rear linings I I I I Brake fluid I I I I Replace every 2 years Front fork I I...

Page 31: ...ter wire Grease 2 Driving chain Lubricate every 1 000 km 3 Brake cam shaft Grease 2 Accelerator grip Grease 2 Brake wire Engine oil or 1 Engine oil or 1 Speedometer gear case and wheel bearing Grease...

Page 32: ...whether there is any damage with the spark plug insulator and ablation with the electrodes If yes replace them Check the spark plug electrode gap with a plug gauge Spark plug electrode gap 0 6 0 7mm...

Page 33: ...g of the fluid To do this proceed as follows 1 Secure the bike by placing it in a vertical position 2 Remove the oil filler cap 3 Unscrew the drain screw and run the used oil 4 Replace the oil filter...

Page 34: ...an each part respectively Fuel with the appointed engine oil This work only can be done by professional stuff please have your sump cleaned at the authorized service station Valve clearance Noise will...

Page 35: ...filter in washing the vehicle The filter shall never be cleaned with gasoline or any other agent of a low ignition point Access to cylinder headcap The valve clearance should be inspected and adjusted...

Page 36: ...ing the longevity of the engine so it is essential to make sure of its good condition Idle speed Warning The engine of your Mash is equipped with a gasoline injection system It is not possible to adju...

Page 37: ...g unscrew the retaining nut A and turn the adjusting solenoid to adjust to a satisfied free stroke And then screw up the retaining nut A and mount the protective rubber lagging Coarse adjustment If th...

Page 38: ...ll arouse inflammation should avoid being touched with skin eyes Once touched should clean clearly with water furthermore if touched with eyes must go to hospital Storing in the area where child canno...

Page 39: ...id shall be DOT 4 non petroleum base brake fluid The brake fluid can t be mixed with other impurities otherwise the braking performance shall be reduced due to chemical change Brake parts checking Upp...

Page 40: ...eral times so that the packing stretches to the maximum the lever spring returns to its original position and the brake fluid gradually spreads through the system The brake linings wear checking 1 Pul...

Page 41: ...tire Rear tire Front tire Rear tire 180kPa 200kPa 200kPa 230kPa Maxi Mini Check the condition of the brake pads 4 regularly The lining thickness must be greater than 2 mm If the latter is less than 2...

Page 42: ...nt wheel tire pressure Rear wheel tire pressure Caution The tire pressure measured when the tire is cooled down shall be the correct tire pressure Spoke nut fastening tool Spoke Check the wheel for lo...

Page 43: ...Pull open the rubber lagging unscrew the retaining nut and turn the adjusting nut to adjust to a satisfied free stroke And then screw up the retaining nut and mount the protective rubber lagging If a...

Page 44: ...e jusqu ce que la tension sp cifique soit atteinte puis fixer l crou d axe de roue arri re et v rifier la flexibilit pour la libre rotation de la roue arri re V rifier aussi et la coh rence de la roue...

Page 45: ...his model uses the oil seal chain so the selected washing oil shall be in corrosive to the oil seal while assembling the chain the locking piece coupling spindle shall be coated with appropriate amoun...

Page 46: ...cting the poles connect the positive pole first Caution 1 In this model both the startup and EMS system are completely powered with accumulator Therefore it is quite important to ensure sufficient ele...

Page 47: ...aking light switch the brake needs to be first checked to make sure that the free operating stroke is ensured within the specified range If the braking light switch does not work well the designed saf...

Page 48: ...l bulb If necessary in case of failure it is necessary to replace the complete fire Socket Bulb Screw Headlamp Before driving check the brightness direction etc of the headlamp The adjustment can be m...

Page 49: ...parts plug cables bearings and ECU etc The high press would let the water get into the parts and lead to the failure of function and premature aging Please use ordinary detergent brands to clean your...

Page 50: ...ll planned place for easy resumption of service 7 Put the covering over the motorcycle Resumption of Service 1 Remove the covering and clean the vehicle Change the lubricating oil if the vehicle has b...

Page 51: ...n braking situation Don t drive too much long distance If find abnormal should stop for checking Wait 2 to 3 minutes after crash and then restart the motorcycle Turn on headlight when drive at night D...

Page 52: ...ning area Dead angle of sight Dead angle of sight is the sight area which the rider can t distinguish immediately Turning distance of front and rear wheels Turning distance is the front and rear wheel...

Page 53: ...with clean water Cleaning Cleaners that are too acidic or aggressive are not recommended for washing the motorcycle Especially for the axes bearings levers pivots wheels and spokes If however it is ne...

Page 54: ...ll metal surfaces chrome plated or nickel plated After cleaning Dry the body parts with a soft absorbent paper After being dried with disposable cloth the drive chain should be lubricated with a speci...

Page 55: ...anual are the latest before publishing Owing to improvement or other changes the contents of the manual may differ from actual conditions The company reserves the right of modification at any time Pro...

Page 56: ...www mashmotors com Your MASH stocklist mash motors fr...

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