Marzocchi SHIVER DC Instructions Manual Download Page 13

Page: 13 / 16

Shiver

FIG. 16

Insert the stop ring

(15)

and make sure it is

properly seated into place in the slider.
Use the drift

(B)

used previously to properly

seat the seal.

FIG. 17

Lubricate the dust seal

(14)

and insert it into

the stanchions from the spring end.

FIG. 18

Duly lubricate the stanchion tube and fit it
into the slider fully down. Insert the dust seal

(14)

into the slider.

Summary of Contents for SHIVER DC

Page 1: ... in contact with each other using silicone fat spray or specific seal oil 5 Always grease the conic seal rings be fore reassembling 6 Use wrenches with metric size only Wrenches with inch size might damage the fastening devices even when their size is similar to that of the wrenches in metric size 7 If two screws are close one to the other always tighten using a 1 2 1 sequence In short screw the f...

Page 2: ...il seal and stanchion tube wheel shaft pinch bolt assembly 3 Clean the oil seal seat and replace oil seal and dust seal Fork has not been used for some time and is locked out Oil seals and dust seals tend to stick to stanchion tube Raise dust seal and lubricate stanchion tube oil seal and dust seal Fork compresses and or rebounds too fast even though the adjuster is set to hardest damping position...

Page 3: ... INSTALLATION Installing a SHIVER on a bicycle is a very delicate operation that should be carried out with extreme care Theinstallationshouldalwaysbechecked by an authorized Service Center WARNING steering tube must be installed and adjusted in compliance with manufacturer s instructions Improper installation may jeopardize the safety of the rider The fork is supplied with A Head set steering tub...

Page 4: ...ers Assemble the fork to the frame complete with headset Fit the upper crown 36 and 39 into the upper sliders and the steering tube Ensure that upper surface C is as high as or higher than the most inner contact point D between upper crown 36 and 39 and sliders If fork legs overprotrude fit some spac ers E to the plate close to the steering tube If the lower Crown position with respect to the slid...

Page 5: ...t the handlebar center in handlebar support and lock by means of upper bolt 38 and the screws 3 tighten the screws to the specified torque working crossways DISC BRAKE SYSTEM ASSEMBLY Assemblingthebrakecaliperontothewheel shaft pinch bolts is a very delicate operation that should be carried out with extreme care Improper assembly might overstress the caliper supports which might break This system ...

Page 6: ... the wheel shaft pinch bolt from the right hand side push down until it stops against the wheel hub Tighten the wheel shaft screw 21B onto the LH to the specified torque Compress the fork several times so the legs will become properly seated onto wheel shaft Lock the screws 3 in the wheel shaft pinch bolts to the specified torque ...

Page 7: ...to help counteract static loads By turning the knob clockwise the preload is increased up to the maximum value equal to 15 mm of spring preload REBOUND The adjuster screw C located on top of the leg controls REBOUND damping When turning inside the cartridge rod this ad juster will change the hydraulic configura tion of the inner valves To adjust always start from the minimum damping setting i e wi...

Page 8: ...ening the preload knob by means of a 1 5 mm Allen wrench Remove grub screw from cap as sembly FIG 2 Remove the stop ring 34 from the top of the preload knob support 10 with a small screwdriver WARNING never use the fork with out upper cap otherwise the stan chion might detach from its slider FIG 3 Remove the cap 32 with a 28 mm socket wrench Remove the cap complete with O ring 31 from the slider 1...

Page 9: ...et all the oil drain into the fork leg By following this procedure there is no need to check the oil level Make all necessary changes REMOVING HYDRAULIC CARTRIDGE FIG 6 Let all the oil drain out WARNING dispose of exhausted oil in compliance with current laws To change the fork leg oil follow the proce dure as described at section FILLING WITH OIL Remove the stanchion tube from the slider Turn the...

Page 10: ... 9 and preload knob support 10 These parts are available also separately REMOVING GUIDE BUSHING AND SEAL ASSEMBLY FIG 8 Turn the slider upside down and remove the dust seal 14 FIG 9 Remove the stop ring 15 from the slider by placing the screwdriver bit in one of the three openings on the stop ring and care fully lifting the ring out of place IMPORTANT when removing the stop ring make sure not to d...

Page 11: ...r seat Once removed the oil seals should not be used again FIG 11 Remove bush washer 17 from the slider FIG 12 To remove the guide bushing 19 and the spacer 20 beat powerfully the slider edge 18 on a wooden surface Perform this operation with extreme care and try to keepthesliderperpendiculartothewooden surface Use a bush puller in case of need and do not scratch slider inner surface Make all nece...

Page 12: ...he spacer 20 to push it into the slider Fit the other guide bushing 19 In case of need use the drift B to seat it into the slider FIG 14 Fit the bush washer 17 into the slider so that it touches the guide bushing FIG 15 Lubricate the oil seal 16 and place it onto the drift B with the hollow side toward the slider Press the oil seal into place until it touches the bush washer by using the above dri...

Page 13: ...nto place in the slider Use the drift B used previously to properly seat the seal FIG 17 Lubricate the dust seal 14 and insert it into the stanchions from the spring end FIG 18 Duly lubricate the stanchion tube and fit it into the slider fully down Insert the dust seal 14 into the slider ...

Page 14: ...readed end Tighten to specified torque Pump stanchion up and down several times to make sure it slides properly through the stroke HOW TO FILL WITH OIL FIG 21 Pour the oil little by little when the slider is fully down on the stanchion tube and then pump with the cartridge 12 rod so as to have a better filling Cartridge is full when no air is detected when pumping in the fully compressed position ...

Page 15: ...G 23 Move the plunger 30 see exploded view in the cap 32 to the minimum preload position Screw the cap on preload knob support top 10 until it rests against the check nut 9 Lock the check nut 9 on cap 32 with the wrenches used for disassembling FIG 24 Lubricate the O ring 31 lift slider 18 and fit the cap 32 by hand Tighten the cap to the specified torque ...

Page 16: ...nto place WARNING neverusetheforkwith out this part otherwise the stanchion might detach from its slider and cause serious accidents FIG 26 Fit the preload knob 35 and secure it on the support 10 by tightening the grub screw 33 to specified torque Now fit the fork legs onto the lower Crown as described in INSTALLATION section ...

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