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© Martin Engineering GmbH

3

M3776UK-05/10

Introduction

1

Introduction

1.1

Important notes

Please observe the instructions stated here. You can forfeit any entitlement
to damages and/or rights to claim under a guarantee as a result of non-com-
pliance.

1.1.1

Area of application

These operating instructions are valid for the MARTIN

®

 MultiPort control-

lers. They are directed at the persons who assemble the controller, put them
into operation and monitor their use. This is not a technical manual. Please
contact our staff if you have any questions, which go beyond the subject
matter of these instructions.

1.1.2

Copyright

The devices described and these instructions are protected by copyright.
Unlicensed reproduction will be prosecuted. All rights to these instructions
are reserved, including the reproduction and/or duplication in every concei-
vable method, be this by copying, printing, on any data media or in trans-
lated form. The reprinting of these instructions is only authorised with the
written approval of Martin Engineering GmbH.

The technical standard at the point in time of the delivery of the product and
the instructions is decisive, as long as different information is not provided.
We reserve the right to make technical changes without prior notice. Previ-
ous instructions cease to be valid. The General Terms and Conditions of
Sale and Delivery of Martin Engineering GmbH shall apply.

1.1.3

Exclusion of liability

We guarantee the correct functioning of our products in accordance with
our advertising, the product information issued by Martin Engineering
GmbH and these instructions. No commitment is made concerning further
product features. We do not assume liability for economic efficiency or
proper functioning if the product is used for a different purpose than is de-
scribed in the section on „Intended use“.

Entitlement to damages is generally excluded, unless wilful intent or gross
negligence on the part of Martin Engineering GmbH is proven, or if promi-
sed product features are missing. We are not responsible for the possible
consequences if the product is used in environments for which it is not sui-
table or which do not comply with the technical standard.

We disclaim any responsibility for damage to installations and systems in
the vicinity of the product resulting from a fault in the product or an error
in these instructions. We are not responsible for the infringement of patents

Summary of Contents for M3776UK

Page 1: ...Operators Manual M3776UK MARTIN MultiPort Controller ...

Page 2: ...roller 17 5 1 Imminent danger when discharging air cannons 17 5 2 Measures for avoiding risks 17 5 3 Discharging ports 18 6 Part numbers 21 6 1 MARTIN MultiPort Air Cannon Controller 21 6 2 Accessories 21 6 3 Parts list 22 6 4 Part number explanation 23 7 Appendix A 24 8 EU Manufacturer s declaration 26 List of tables 1 MARTIN MultiPort air cannon controller 23 List of figures 1 Control and displa...

Page 3: ...oduct and the instructions is decisive as long as different information is not provided We reserve the right to make technical changes without prior notice Previ ous instructions cease to be valid The General Terms and Conditions of Sale and Delivery of Martin Engineering GmbH shall apply 1 1 3 Exclusion of liability We guarantee the correct functioning of our products in accordance with our adver...

Page 4: ...t of the products In the event that malfunctions and or technical problems occur please speak to the service department at Martin Engineering GmbH We guaran tee to implement suitable measures immediately The guarantee provisions of Martin Engineering GmbH apply we will gladly send these to you on request 1 1 4 Intended use The MARTIN MultiPort Controller control systems are used for control ling o...

Page 5: ...ed in the operation of the product and have read these instructions in full and under stood them Personnel for installation and maintenance Persons are regarded as being authorised who have been instructed in all aspects of the product and have read these instructions in full and under stood them 1 2 Safety instructions safety at work These operating instructions must be read through in full befor...

Page 6: ...ards during the installation and or operation of the product DANGER Immediate hazard Immediate hazard which can result in serious or fatal injuries WARNING Hazards and dangerous work Hazards and dangerous work which can result in injuries CAUTION Dangerous and unsafe procedures Dangerous and unsafe procedures which can result in damage to the product or property IMPORTANT Important instructions fo...

Page 7: ...ue 1995 DIN EN ISO 14121 1 Safety of machinery Principles for risk assessment Issue 2007 12 DIN 1421 Structuring and numbering in texts Issue 1983 01 DIN EN 12100 1 Safety of machinery Basic concepts general principals for design Issue 2004 04 DIN ISO 16016 Technical product documentation Protection notices for restricting the use of documents and products Issue 2002 05 DIN EN 60204 1 Safety of ma...

Page 8: ... 2 is used to adjust the desired operation mode MAN semiautomatic mode In semiautomatic mode a port is selected with the slave selector switch 3 and it is triggered according to the programming of the selected port 0 MultiPort Controller is switched off No air cannons are being triggered AUTO automatic mode The ports are triggered in accordance with a programmed time sequence 3 The port selector s...

Page 9: ...pecified worldwide by a five digit part number with extension for the different types They are comprehensible for Martin Engineering employees and their representations Five digit part numbers which begin with 1 2 or 3 or a combination of characters refer to development and manufacture in the main factory in the USA If the part number is extended with a E at the last digit this refers to manufactu...

Page 10: ... Are there damages which giving an matter of damages to the enclosed parts 2 Report damages immediately to the carrier and complete his transport damage form Keep any damaged goods subject to later examination 3 Take the MARTIN MultiPort Air Cannon Controller out of the trans port packaging This should contain MARTIN MultiPort Air Cannon Controller possibly additional parts according to the order ...

Page 11: ...e controller The controller is completely assembled on delivery and is securely moun ted to the MARTIN MultiPort air cannon NOTE Mounting at a different location than directly to the MARTIN MultiPort air cannon is not envisaged If you want to install the control system at a different location please observe the mass stated in fig 3 and all valid standards and regulations with regard to the install...

Page 12: ...plete systems supplied the connecting cable from the solenoid valve cabinet has already been completely wired 3 Lay all lines from and to the control system in such a way that a risk of stumbling is excluded and the lines are protected from damage Figure 4 Connection diagram Pressure switch 3x1 0mm External on optional 2x1 0mm Fault message external optional 3 4x1 5mm Safety valve pressure reservo...

Page 13: ...xt cycle changeable T13 Delay time extending slave cylinder changeable The following chart emphasises the programme sequence with the pro grammable time variables Figure 5 Programme sequence Master cylinder extended T05 Master cylinder retracted T04 Master cylinder Slave cylinder retracted T13 Slave cylinder extended T03 Slave cylinder Pressure has been achieved Hold pressure for approx 3 s Slave ...

Page 14: ...s electric voltages You can suffer severe electric shocks by coming into contact with these Please be particularly careful when working on the open controller 1 Open the controller 2 Press OK on the operator device in order to call up the main menu 3 Press the down arrow keys until the PARAMETER menu entry is marked 4 Press OK to call up the parameter 5 Mark the desired parameter using the down ar...

Page 15: ... 1 Press the DEL and ALT keys simultaneously 2 Use OK to select the SAFETY menu item 3 Choose the AREA menu item to select the areas to be protected NOTE We recommend disabling all areas in order to prevent manipulation by unauthorised third parties 4 Select each individual area with a check mark by confirming with OK 5 Use ESC to exit this menu item 6 Select the PASSWORD menu item 7 Select the CH...

Page 16: ...0 Once the password has been established use ESC to leave the menu item 11 Select the ACTIVATE PASSWORD menu item in the following menu 12 The system now automatically switches back to operating mode NOTE Please also observe the corresponding chapter of the operating instructions of the controller regarding further options and settings of the password ...

Page 17: ...to extreme acoustic pressure Material damage due to inadequately fastened or secured component parts in the area of silos filler openings and chutes 5 2 Measures for avoiding risks To minimise the risks as described above you must take the following sa fety precautions before every discharge sequence of the air cannons auto matic or manual Apply decal information to the installations in the area o...

Page 18: ...on Otherwise there is a possibility of an uncontrolled discharge of the MARTIN MultiPort air cannon IMPORTANT The operating mode MAN makes it possible to freely select the port From the plant engineering point of view this is semi automatic operation whereby no more influence can be exerted on the prescribed sequence after the port has been selected and switchover to MANUAL IMPORTANT It is absolut...

Page 19: ...selector switch 2 must be set to 0 5 3 2 Automatic discharge 1 Set the main switch 4 to ON In the starting position the master cy linder and the slave cylinder extend Consequently the system is closed Make sure that the port selector switch 3 is set to position 0 and no port has been selected The white signal lamp 7 RUN co mes on and indicates the operational readiness of the system 2 Set the oper...

Page 20: ...ded that the operating mode selector switch 3 is still set to AUTO after completion of the described sequence the tank is refilled automatically and the programmed cycle starts from the beginning IMPORTANT In the event of malfunctions the red signal lamp 5 FAULT comes on both in automatic and in manual mode and the entire system switches to malfunction ...

Page 21: ...s numbers when ordering the parts 6 1 MARTIN MultiPort Air Cannon Controller MARTIN MultiPort air cannon controller parts no 41530 XXXX 6 2 Accessories USB RS232 adaptor cable parts no 41294 EAD01 Adaptor cable for RS232 to USB Memory card for EASY controller parts no 41468 MC XXXX Memory card with installed circuit diagram program to extend or reduce the number of ports and pressure reservoirs Sp...

Page 22: ... AUTOMATIC Green Green RUN RUN White White FAULT FAULT Red Red Air Tank Full Air Tank Full Yellow Yellow Hauptschalter Hauptschalter Main Switch Q1 Main Switch Q1 Auswahlschalter Slaves Auswahlschalter Slaves Slave Switch Q2 Slave Switch Q2 S1 S1 H2 H2 H5 H5 H1 H1 H3 H3 7 8 9 10 10 11 11 12 12 20 2020 20P 21 21 22 22P 23 2324 24P 25 2526 2627 27P 28 2829 29P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 23: ...ion mode selector switch 6 1 Port selector switch 1 8 7 1 Main switch 8 1 System cabinet 9 1 Control unit 10 1 Fuse 11 1 All or nothing relay 12 1 Transformer 13 4 Cable duct 14 32 Terminal block 15 5 Cable connection Table 1 MARTIN MultiPort air cannon controller MARTIN MultiPort controller Part No 41530 X X Assembly part number Options firing sequence Z Chronological firing sequence P Programmab...

Page 24: ... 7 Appendix A Figure 11 Terminal connections diagram 230V 16A 2 5 mm 3x 2 5 mm Power connection Connecting cable from the solenoid valve cabinet Pressure switch 3x 1 0 mm External on optional 2x 1 0 mm Fault message for control room optional 3 4x 1 5 mm ...

Page 25: ... Martin Engineering GmbH 25 M3776UK 05 10 Appendix A ...

Page 26: ...H 26 M3776UK 05 10 EU Manufacturer s declaration 8 EU Manufacturer s declaration The EU Manufacturer s Declaration or the CE Declaration of Conformity respectively for the MARTIN MultiPort Air Cannon Controller follows below ...

Page 27: ...tive 89 336 EEC Applied harmonised standards are in particular DIN EN 50178 Electronic equipment for use in power installations DIN EN 60529 Degrees of protection provided by enclosures IP Code DIN EN 60204 1 Electrical equipment of machines Industry DIN EN 60439 1 Low voltage switchgear and controlgear assemblies Notified body not required The original version of the operating instructions and th...

Page 28: ...08 We Make Your Bulk Material Handling Cleaner Safer and More Productive MARTIN ENGINEERING GMBH Headquarter Europe In der Rehbach 14 65396 Walluf Germany Phone 0049 0 6123 97820 Fax 0049 0 6123 75533 E Mail info martin eng de www martin eng de ...

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