2.0 Machine Setup
Un-pack the folder, then check the list of contents below:
1. Box 1 - 1st Fold Plate Assembly
2. Box 2 - 2nd Fold Plate Assembly
3. Box 3 - Catch Tray, Conveyor & Feed Table
4. Box 4 - Stack Wheels, one set of Perforating & Scoring Ac-
cessories, Power Cord, one 5/32” & one 1/8” hex wrench
5. Box 5 – Pump Assembly & Hoses Note: The pump assem-
bly weights 80 lbs. Use two people or a mechanical lifting
device to lift.
Begin the machine setup as follows:
With the smaller (1/8”) hex wrench, loosen the set screws on the
Guide Finger collars and rotate the finger up to a horizontal posi-
tion, then re-tighten the collars. See Fig. 2
Now plug the Power Cord into the Power inlet in the lower corner
as shown in Fig 2.
CAUTION: Do not plug the power cord into the power
source until basic setup is complete.
Next, position the Conveyor near the back of the folder and plug the
conveyor motor connector into the motor inlet shown in Fig. 2. The
connector is keyed and will only go one way. Push (do not force) it in
then turn the locking ring clockwise to lock in place. Now lift the Con-
veyor and push it under the Guide Fingers to engage the pins into the
slots on the front edge of the Conveyor. Lower the back of the Con-
veyor to fully engage the pins into the side slots on the Conveyor.
Attach the Conveyor Wheels Assembly using the T-handle and flat
washer provided. Attach the Catch Tray with the keyholes over the
Conveyor studs with self-locking nuts. The nuts can be adjusted for a
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Fig. 2
Fig. 1
Rotate Guide
Fingers to a
higher position
Power
cord inlet
Conveyor
motor inlet
Vacuum
input
Pump
line out
Pressure
input
20 amp
power line in
1. 1st Fold Plate
2. Paper Stop
3. Thumbscrew
4. Right Side Cover
5. Roller Cover
6. Air Separator Carrier
7. Pump On/Off
8. Paper Guide Pressure Knob
9. Feed Drum Vacuum Knob
10. Air Feed Drum
11. Right Air Paper Guide
12. Feed Table
13. Left Air Paper Guide
14. On/Off Power Switch
15. Fold End of Fold Plate
16. 2nd Fold Plate
17. Left Side Cover
18. Roller Speed Control
19. Conveyor Speed Control
20. Dejam Handle
21. Roller Adjusting Levers
22. Digital Counter
23. Circuit Breaker
24. Conveyor
25. Conveyor Tray
26. Bypass End of Fold Plate
1.0 Nomenclature
The nomenclature below will be used to describe assemblies and parts of your folder found in Fig. 1
26
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
25
24
23
22
21
6.8 Poor Perforat-
ing or Scoring
1. Loose Set Screws in Hubs
2. Mis-aligned Perforating Blade, Backup
Hub/Collars or Stripper Finger
3. Running speed too fast
Tighten all set screws
Check all accessory components for correct positioning. See Sec-
tion 3.7 Figs. 14-17.
Depending on the paper, it may be necessary to perforate or score
at slower speeds.
6.9 Irregular or
Non-parallel
Scoring or Slit-
ting
1. Exit wheels are loose or worn
2. Paper is not cut parallel
3. Paper guides are not perpendicular to
rollers
Tighten set screws and check to see if paper will slip between exit
tires; replace in sets if needed.
Measure paper width at the top and bottom of the page.
See Section 3.1
6.10 Marks on the
Paper
1. Excessive dirt or ink
2. Ink not dry
Check the fold rollers and the exit wheels for buildup. Clean as
needed. See sections 5.1 & 5.2
Paper printed with rubber-based inks and glycerin based fountain
solutions that do not require overnight press clean-up generally will
not fully dry for some period of time. Wet ink will “smudge” as the
printed stock is rubbed against each other at the retarder roll.
Proper ink chemistry along with increased drying time and lowered
humidity can help reduce this problem.
6.11 Not enough
pressure or
vacuum
1. clogged hoses or orifices
2. Dirty filters
Check all hoses, Feed Drum and Paper Guides for obstruction.
See section 5.4
Troubleshooting (cont.)
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