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(3)

2.1  Retarder 

Adjustments

Loosen 2 socket head set screws on retarder assembly and rotate
until retarder wheel is centered over feed roller.  Use the retarder
template shown in this manual (cut out along line), place bottom
edge of the template on feed table and over rollers until the angle
of the template meets the retarder assembly. Rotate retarder until
it is parallel with retarder template, making an angle of 83
degrees. Tighten the two socket head set screws on retarder. See
Fig. 7.

2.22  Guide Finger Adjustments

The height adjustment of the guide fingers should be approxi-
mately 1/32" from the surface of the feed table. See Fig. 7A.
This guides the paper more evenly and accurately into the rollers
for folding. The angle of the guide fingers should be approxi-
mately 90 degrees to the feed table surface. See Fig. 7A. This
will reduce the possibility of paper lifting too high, thus wrin-
kling the paper and possibly causing the machine to jam.

Connect the power cord to a properly rated and grounded outlet.
This concludes the basic set-up of your folder. This does not in
any way indicate that the folder is ready for use. You must com-
plete the Operation section of this manual 

before 

turning the unit

to the ON position.

3.0  Operation

When the folder has been properly adjusted and turned to the
ON position, the stock to be folded is placed upon the feed table.
The stock is then automatically fed into one or both of the fold
tables, depending on the type of fold or folds desired, and the
folded sheets are delivered onto the exit table in an overlapping
row.

3.1  Adjust Retarder

Directly above the feed roller is the retarder, mounted in an
adjustable housing. This retarder permits automatic feeding of
various stock thicknesses when adjusted properly. The thumb
screw control raises and lowers the retarder. Place a sheet of
paper to be folded between the feed roller and retarder roller, and
while the folder is running, hold the sheet firmly to prevent it
from feeding into the rollers. Rotate the thumb screw clockwise
to increase pressure or counter-clockwise to decrease pressure.
The retarder is properly set when you have a noticeable drag on
the paper, yet not so tight that you cannot prevent the paper from
being fed. The paper should separate and feed one sheet at a
time. If two or more sheets are fed together, turn the thumb
screw on the retarder assembly clockwise slightly to increase
pressure.

WARNING:  Please be sure to adjust the allen screws 1/4 turn
past snug.  DO NOT OVERTIGHTEN.  Doing so could 
damage the Retarder Assembly.
Note:  

When changing to a different weight of paper, this setting

must be altered. The retarder roller may be rotated to get a new
surface as the old one wears. Loosen the screw and nut and
rotate the retarder to a new position. Retighten screw and nut.

3.2  Folding

The fold tables can be installed with either end in the machine.
One end is a deflecting end, and the other is a folding end. See
Fig. 3.  When the deflecting end is in the machine, the sheets
cannot enter the fold table. They simply continue along the paper
path. If the folding end is in the machine, the sheets enter the
fold table to become folded before continuing along the paper
path.  The location of the fold is determined, for any given
length of sheet, by the location of the adjustable paper stop. This
location is read directly from the fold rulers, which are located
on either side of the fold tables.

3.2.1 To relocate a paper stop:

1. Loosen the thumb knobs on top of the paper stop assembly

about two full turns (counterclockwise). A spring under
each nylon split-nut helps to disengage the split-nut from the
micrometer rod threads.

2. Place the thumb on top of the left and right locking knobs

and with your fingers grasp the split-nut for control. Slide
the paper stop assembly parallel along the micrometer rods
to its required position. Turn the thumb knobs clockwise to
lock paper stop into its new position.

3. Make test fold and check fold accuracy. Fold corrections

can be made by loosening the thumb knob 1/4 - 1/2 turn.
The micrometer wheel can now be turned, moving the paper
stop for fold corrections. Re-tighten thumb knobs. Repeat
step three until folded material is acceptable.

Note:  

Rulers are only approximate. Adjustments will have to be

made for various papers, speed of machine, out-of-square paper,
etc.

Summary of Contents for 959

Page 1: ...ght 115 lbs 8 1 2 x 11 sheet of paper Introduction Thank you for selecting the Martin Yale Model 959 Folder Your folder and all the components were 100 tested at our factory We folded perforated and scored paper performing over 100 individual functional checks on this folder Please read and understand this manual completely before attempting to operate the folder This will prevent most common prob...

Page 2: ...e gears Fold Tables Install the fold tables onto the locator pins with the folding open end towards the rollers Fig 3 4 Note Turn the handwheel counter clockwise while lowering the table onto the back pins for easier insertion Turn clockwise when removing the tables Be sure the tables are fully seated on the pins Exit Table Install exit table by engaging tabs into slots provided on the con veyor t...

Page 3: ... clockwise to decrease pressure The retarder is properly set when you have a noticeable drag on the paper yet not so tight that you cannot prevent the paper from being fed The paper should separate and feed one sheet at a time If two or more sheets are fed together turn the thumb screw on the retarder assembly clockwise slightly to increase pressure WARNING Please be sure to adjust the allen screw...

Page 4: ...ed roller in staggered locations 4 If the above does not work raise the retarder to maximum opening and hand feed individual sets 3 7 Set The Stacking Wheels The function of the stacking wheels which are located on the conveyor table is to arrange the folded sheets into an overlap ping stack Position the stacking wheel assembly so that the leading edge of a folded sheet touches the wheels when the...

Page 5: ...should be done even if your are not slitting scoring or perforating The rubber guide rollers help to control the paper exiting from the folding rollers 3 12 Positioning The Attachments 1 Mark a sheet of paper at the point to be perforated scored or slit 2 Use the handwheel to turn the rollers and pass a sheet through the machine by hand until it makes contact with the accessory shaft 3 Remove the ...

Page 6: ...ng to each other This potentially can lead to damage of the rollers your machine s drive system and or the motor When your rollers are clean they should be soft and not hard or slick to the touch Regular cleaning will add years of life to your rollers and will assure you of optimum performance 4 2 Lubricating Folder Your folder should be properly cleaned and lubricated EVERY 25 HOURS OF USE to mak...

Page 7: ...older Circuit Breaker Tripped Allow to cool then reset by pushing the button in until it stays A tripped breaker indicates a more serious problem such as seized bearings paper jam tight drive belt or low building supply voltage Tight Or Seized Bearings Check for lack of cleaning and lubrication Replace if worn or over heated dis colored See section 4 2 Loose Wiring Due to vibration or improper han...

Page 8: ...e paper guide must be kept perpendicular to the fold ing rolls Dirty Rollers See Section 4 1 6 8 Poor Perforating Slitting or Scoring The Cutting Wheel Is Not Tight Against Or Is On The Wrong Side Of The Backup Hub See Section 3 12 The Cutting Wheel Or Backup Hub Is Dull Replace parts if necessary The Accessory Shaft Spring Is Worn Causing Shallow Perforations Replace spring if necessary The Acces...

Page 9: ... 9 Reference Illustrations Refer to Parts List pages 10 11 ...

Page 10: ...acking Finger 1 W O008013 58 Stacking Wheel Shaft 1 W O003093 Item Description Qty Part No 59 Stacking Wheel Weights 2 W O095268 60 Terminal Block 1 M S033024 61 Conveyor Shaft 1 W O095135 62 Stacking Wheel Shaft Square 1 W O008017 63 Stacking Wheel Hook 1 M S031060 64 Roller Guard Brkt R S 1 W O095265 65 Tie Rod 2 W O095276 66 Side Cover R S 1 M O095901 67 Compression Spring 1 M S031050 68 Main D...

Page 11: ...ne 15 ON OFF Switch Speed Cont 220v 1 M O095207 45 Motor 220v 50Hz 1 M S021050 71 R S Frame 1 W O095326 123 2 0 Amp Circuit Breaker 1 M S045195 124 Cord 220v 50Hz 1 M S037286 125 EMI Noise Filter 1 M S045193 Not Illustrated 8 32x3 16 Rd Hd Phillips 3 M S001128 1 4 20x2 Carriage Bolt 1 M S006015 1 4x1 2x1 16 Flat Washer 1 M S008008 3 8x1 1 2x1 16 Flat Washer 1 M S008044 8 ID Internal Lock Washer 1 ...

Page 12: ... 12 ...

Page 13: ... 13 ...

Page 14: ...r uses 2 springs part number M S031059 Often requested part numbers Feed Roller Rubber Red W O008015 Retarder Rubber Roller w Arbor WRA003116 Roller Cleaner and Rejuvenator 200 Static Spray 300 Rubber Guide Roller on Accessory Shaft M O003080 Speed Control WRA095500 Circuit Breaker M S045194 3 Tooth Perf WRA03085C 14 Tooth Perf W A03085D 1 Roller WRA003015 Roller bearings 1 M S013009 Non operator ...

Page 15: ... 15 ...

Page 16: ...251 Wedcor Avenue Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027501 Rev 1 1 28 03 ...

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