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Item #  Description

Qty. Part No.

1

Paper Guide Adjustment Knob

2

W-O032036

2

Paper Guide (L.S.)

1

W-A095040

3

Paper Guide (R.S.)

1

W-A095041

4

Feed Table

1

W-A095285

5

3/4" Tie Rod

1

M-O003066

6

1/4-20 x 5/8 Thumb Knob

2

W-O032036

7

959 Fold Ruler

2

M-S015283

8

Paper Stop

1

W-O095012

9

Fold Table Assemble

1

WRA095101

10

Micro Adjustment Wheel

2

M-O095131

11

Folding Chart

1

M-S015282

12

Receiving Tray

1

W-A095064

13

Exit Table

1

W-O095035

14

Handwheel

1

M-S032047

15

On/Off Switch & Var Speed Control 1

WRA095500

16

Paper Guide Rod

1

W-O095015

17

Retarder Housing Assembly

1

W-A095119

18

Feed Roll Arbor

2

W-I095143

19

Feed Roll Tire

2

W-O008015

20

Aluminum Deflector

2

W-O095124

21

Adjusting Screw

4

M-O095260

22

Spacer

2

M-O095037

23

Tie Bar

2

W-O095032

24

Paper Stop Bumper

2

M-S030015

25

60 T Timing Pulley

2

M-S022021

26

Motor Pulley

1

M-S022017

27

210 XL037 Timing Belt

1

M-S025010

28

Nylon Gear 24T 3/8 ID

2

M-O003033

29

Nylon Gear 18T 1/4 ID

2

M-O003036

30

Nylon Gear 18T 3/8 ID

2

M-O003035

31

Nylon Gear 24T 1/2 ID

1

M-O03034A

32

Dual Gear

1

W-O095136

33

Compression Spring

4

M-S031059

34

Bushing

6

M-S013009

35

Bushing

2

M-S013008

36

Nyliner

2

M-S014021

37

Accessory Shaft Journal

2

W-O003019

38

10-32 x 1 1/2 SHCS

1

M-S003032

39

Bushing Retainer

1

M-O095204

40

Timing Pulley

1

W-S022019

41

Side Cover (L.S.)

1

M-O095902

42

Bearing Plate

1

W-O095275

43

Motor Shield Assembly

1

W-A095273

44

Base Stiffener

1

W-O095274

45

Motor 120 volt 60Hz.

1

M-S021048

46

Feed Support Plate

1

W-O095286

47

Feed Support Spacer

2

W-O095277

48

Left Side Frame, 959 FR

1

W-A095282

49

Plate Bushing

1

M-S013052

50

Base Plate

1

W-O095284

51

Compression Spring

4

M-S031034

52

Nylon Bearing

2

W-S014005

53

Conveyor Belt

4

M-S024002

54

Stacking Wheel Axle

1

M-O008011

55

Stacking Wheel 

4

M-S034001

56

Axle Box Housing

1

W-O003090

57

Stacking Finger

1

W-O008013

58

Stacking Wheel Shaft

1

W-O003093

Item #  Description

Qty. Part No.

59

Stacking Wheel Weights

2

W-O095268

60

Terminal Block

1

M-S033024

61

Conveyor Shaft

1

W-O095135

62

Stacking Wheel Shaft (Square)

1

W-O008017

63

Stacking Wheel Hook

1

M-S031060

64

Roller Guard Brkt. (R.S.)

1

W-O095265

65

Tie Rod

2

W-O095276

66

Side Cover R.S.

1

M-O095901

67

Compression Spring

1

M-S031050

68

Main Drive Roller 

1

WRA095034

69

Folding Roller 

3

WRA003015

70

Flanged Oilite

3

M-S013010

71

Right Side Frame, 959 FR

1

W-A095323

72

7 Tooth Perforator 

1

W-A03085B

73

Accessory Shaft

2

M-A003018

74

Roller Pinch Guard

1

W-O095279

75

Short Drive Shaft

1

W-O095267

76

Feed Drive Shaft

1

W-O095287

77

Timing Belt 150T

1

M-S025026

78

Feed Table Pins

11

M-O003104

79

Roller Guard Brkt. (L.S.)

1

W-O095280

80

Foot w/Stud (Glide)

4

M-S63751408

81

1/4 x 20 Keps Nut

4

M-S63251449

82

Idler Bushing

1

M-S013053

83

Timing Belt 130T

1

M-S025024

84

14 Tooth Gear

1

M-O095903

85

Flanged Oilite

4

M-S013050

86

Gear “DD”

3

M-O095306

87

Feed Roll Shaft

1

W-O095264

88

Aux. Feed Roll Shaft

1

W-O095263

89

Retaining Ring

7

M-S010010

90

Timing Belt  110

1

M-S025027

91

10-32 Keps Nut

30

M-S007008

92

12 Tooth Pulley 3/8

2

M-S022015

93

Accessory Rubber Bushing

2

W-O003079

94

Rubber Guide Roller

2

M-O003080

95

Stripper

1

M-O003132

96

Roller Adjust Channel

1

W-O095014

97

(Feed) Roller Clutch Bearing

2

M-S020009

98

Adjustable Spring Stop

1

W-O095027

99

Vinyl Tip

1

M-S043046

100

Deflector Plate

1

W-O008012

101

Pulley Guard Spacer

1

W-O095278

102

Pinch Guard

1

W-A095271

103

Slitter (Optional)

1

WRA03085A

104

Scoring Roller

2

M-O003083

105

Guide Roller Back Up Hub

2

M-O003076

106

Lower Back Up Hub

2

M-O003082

107

Paper Stop

2

W-O095012

108

Split Nut Spring

4

M-O095036

109

Clamp Stud

4

M-O095322

110

1/4-20x1/2 Hex Hd

4

M-S003004

111

Retainer “E” Ring

6

M-S010004

112

Guide Finger Assy.

2

W-A095233

113

Guide Finger Collar

2

M-O095221

114

10-32 x 3/16 SHCS

2

M-S003082

116

Guide Finger

2

W-O095233

117

Conveyor Idler Shaft

1

W-O003064

PARTS LIST

(10)

Summary of Contents for 959

Page 1: ...ght 115 lbs 8 1 2 x 11 sheet of paper Introduction Thank you for selecting the Martin Yale Model 959 Folder Your folder and all the components were 100 tested at our factory We folded perforated and scored paper performing over 100 individual functional checks on this folder Please read and understand this manual completely before attempting to operate the folder This will prevent most common prob...

Page 2: ...e gears Fold Tables Install the fold tables onto the locator pins with the folding open end towards the rollers Fig 3 4 Note Turn the handwheel counter clockwise while lowering the table onto the back pins for easier insertion Turn clockwise when removing the tables Be sure the tables are fully seated on the pins Exit Table Install exit table by engaging tabs into slots provided on the con veyor t...

Page 3: ... clockwise to decrease pressure The retarder is properly set when you have a noticeable drag on the paper yet not so tight that you cannot prevent the paper from being fed The paper should separate and feed one sheet at a time If two or more sheets are fed together turn the thumb screw on the retarder assembly clockwise slightly to increase pressure WARNING Please be sure to adjust the allen screw...

Page 4: ...ed roller in staggered locations 4 If the above does not work raise the retarder to maximum opening and hand feed individual sets 3 7 Set The Stacking Wheels The function of the stacking wheels which are located on the conveyor table is to arrange the folded sheets into an overlap ping stack Position the stacking wheel assembly so that the leading edge of a folded sheet touches the wheels when the...

Page 5: ...should be done even if your are not slitting scoring or perforating The rubber guide rollers help to control the paper exiting from the folding rollers 3 12 Positioning The Attachments 1 Mark a sheet of paper at the point to be perforated scored or slit 2 Use the handwheel to turn the rollers and pass a sheet through the machine by hand until it makes contact with the accessory shaft 3 Remove the ...

Page 6: ...ng to each other This potentially can lead to damage of the rollers your machine s drive system and or the motor When your rollers are clean they should be soft and not hard or slick to the touch Regular cleaning will add years of life to your rollers and will assure you of optimum performance 4 2 Lubricating Folder Your folder should be properly cleaned and lubricated EVERY 25 HOURS OF USE to mak...

Page 7: ...older Circuit Breaker Tripped Allow to cool then reset by pushing the button in until it stays A tripped breaker indicates a more serious problem such as seized bearings paper jam tight drive belt or low building supply voltage Tight Or Seized Bearings Check for lack of cleaning and lubrication Replace if worn or over heated dis colored See section 4 2 Loose Wiring Due to vibration or improper han...

Page 8: ...e paper guide must be kept perpendicular to the fold ing rolls Dirty Rollers See Section 4 1 6 8 Poor Perforating Slitting or Scoring The Cutting Wheel Is Not Tight Against Or Is On The Wrong Side Of The Backup Hub See Section 3 12 The Cutting Wheel Or Backup Hub Is Dull Replace parts if necessary The Accessory Shaft Spring Is Worn Causing Shallow Perforations Replace spring if necessary The Acces...

Page 9: ... 9 Reference Illustrations Refer to Parts List pages 10 11 ...

Page 10: ...acking Finger 1 W O008013 58 Stacking Wheel Shaft 1 W O003093 Item Description Qty Part No 59 Stacking Wheel Weights 2 W O095268 60 Terminal Block 1 M S033024 61 Conveyor Shaft 1 W O095135 62 Stacking Wheel Shaft Square 1 W O008017 63 Stacking Wheel Hook 1 M S031060 64 Roller Guard Brkt R S 1 W O095265 65 Tie Rod 2 W O095276 66 Side Cover R S 1 M O095901 67 Compression Spring 1 M S031050 68 Main D...

Page 11: ...ne 15 ON OFF Switch Speed Cont 220v 1 M O095207 45 Motor 220v 50Hz 1 M S021050 71 R S Frame 1 W O095326 123 2 0 Amp Circuit Breaker 1 M S045195 124 Cord 220v 50Hz 1 M S037286 125 EMI Noise Filter 1 M S045193 Not Illustrated 8 32x3 16 Rd Hd Phillips 3 M S001128 1 4 20x2 Carriage Bolt 1 M S006015 1 4x1 2x1 16 Flat Washer 1 M S008008 3 8x1 1 2x1 16 Flat Washer 1 M S008044 8 ID Internal Lock Washer 1 ...

Page 12: ... 12 ...

Page 13: ... 13 ...

Page 14: ...r uses 2 springs part number M S031059 Often requested part numbers Feed Roller Rubber Red W O008015 Retarder Rubber Roller w Arbor WRA003116 Roller Cleaner and Rejuvenator 200 Static Spray 300 Rubber Guide Roller on Accessory Shaft M O003080 Speed Control WRA095500 Circuit Breaker M S045194 3 Tooth Perf WRA03085C 14 Tooth Perf W A03085D 1 Roller WRA003015 Roller bearings 1 M S013009 Non operator ...

Page 15: ... 15 ...

Page 16: ...251 Wedcor Avenue Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027501 Rev 1 1 28 03 ...

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