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*     A)      Burner screen failure (hole) or burner gasket.

 SOLUTION:

 Replace burner screen or gasket (Figure 4). 

*     B)     Burner over-fired - manifold pressure too high.

 SOLUTION:

 Check and reset gas control regulator to give 

rating plate value for manifold pressure (shown under Performance Criteria on Page 6). Wait 5 minutes & 
relight. Flashback will not occur immediately unless a large opening in or around the burner screen is evident. 
Wait an hour after relighting to check that problem is solved. Figure 5 illustrates which regulator sets high and 
low gas pressures. 

2.   PROBLEM: FLAMES VISIBLE AT EXHAUST STACK OR IN CHAMBER.

 

POSSIBLE CAUSE: 

*    A)    Low gas pressure.

 SOLUTION:

 Check and reset gas control regulator to give rating value for manifold pressure 

(shown under Performance Criteria on Page 6. Figure 5 illustrates which regulator sets high and low pressures. 

3.   PROBLEM: PILOT FLAME GOES OUT AFTER 90 SECONDS OF IGNITION TRIAL.

 

POSSIBLE CAUSE: 

*    A)    Pilot assembly dirty or bent.

 SOLUTION:

 Check for bent pilot gas line and/or dislodge debris. 

*    B)    Low gas pressure.

 SOLUTION:

 Increase gas pressure to appliance (see Figure 5). 

*    C)    Pilot orifice clogged.

 SOLUTION:

 Dislodge debris or replace orifice. 

4.   PROBLEM: BURNER WILL NOT LIGHT AT ALL.

 

POSSIBLE CAUSE: 

*    A)    Orifice.

 SOLUTION:

 Check that orifice is not plugged. (If it is necessary to change the orifices, new ones must 

be ordered from the factory.) 

*    INSTRUCTIONS MARKED WITH ASTERISKS SHOULD BE PERFORMED BY AUTHORIZED SERVICE 

PERSONNEL. 

B)    Check that flame runner is fully lit.

 SOLUTION:

 If not, clean flame runner orifice or remove and clean 

flame runner. Refer to Figure 2. 

C)    Pilot.

 SOLUTION:

 Pilot must light and stay lit in order for burner to light. Check pilot problem list (see Item 3 on 

Page 11). 

*    D)    Gas Solenoid.

 SOLUTION:

 Check that solenoid valve on main gas valve is working.  

5.

    PROBLEM: CONVEYOR CHAIN WILL NOT MOVE.

 

POSSIBLE CAUSE: 

A)  Check 10 amp fuse.

 SOLUTION:

 Replace if blown. 

 

11 

Summary of Contents for AUTOBROIL FR15BG

Page 1: ...PROMINENT LOCATION THE PROCEDURES TO FOLLOW IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED FROM THE LOCAL GAS SUPPLIER 2 THIS MANUAL NEEDS TO BE RETAINED FOR FUTURE REFERENCE WAR...

Page 2: ...eekly 7 8 IV SCHEDULED MAINTENANCE 8 Daily Cleaning Procedures 8 Monthly Cleaning Procedures 9 10 Quarterly Cleaning Procedures and Preventive Maintenance 10 V TROUBLESHOOTING 10 14 VI ASSEMBLY DISASS...

Page 3: ..._________________________________ PASS THRU TIME __________________________________________________________ HOLDING TEMPERATURE SETTING ___________________________________________ START UP TECHNICIAN...

Page 4: ...g behind the left side panel for emergency shut off of gas supply to this appliance 4 Because this unit is power fan exhausted it is necessary to provide adequate make up air equal to the amount remov...

Page 5: ...line connected to the 3 4 female pipe thread cannot be less than a 3 4 pipe The gas pressure and gas volume required by this appliance is shown on Page 6 Gas piping from source to broiler must be adeq...

Page 6: ...s are in place in the hood 3 Turn conveyor chain on and set speed at approximate mid point 4 Remove left side cover 5 Turn gas control switch on top of Honeywell valve to ON 6 The broiler heat switch...

Page 7: ...ration and mixing There are no air shutters No air adjustment is needed The proper orifice part numbers are found in Section VII Replacement Parts CAUTION DO NOT STACK BOXES OR IN ANY WAY BLOCK AREA I...

Page 8: ...Low for proper operation make the set point THE SAME as the observed temperature made after the sixty minute warming Broiler High Low control is now set The setting should be between 274 C 525 F and 3...

Page 9: ...oking last patty to burn off excess grease on broiler components Then turn the unit off and allow to cool This applies every time a meat chain is turned off regardless of what time of day meat chain i...

Page 10: ...warm water and a mild liquid detergent Don t scrub sheet with coarse materials All washing should be done on a flush smooth surface taking care not to fold crease or cut the teflon sheet DO NOT USE A...

Page 11: ...d replace if less than 1 4 is left 4 Do not remove internal gas lines for cleaning 5 Clean gas orifices Orifices are passageways directing gas flow into burner Uneven gas flow or air to gas ratio is c...

Page 12: ...ROBLEM PILOT FLAME GOES OUT AFTER 90 SECONDS OF IGNITION TRIAL POSSIBLE CAUSE A Pilot assembly dirty or bent SOLUTION Check for bent pilot gas line and or dislodge debris B Low gas pressure SOLUTION I...

Page 13: ...NDING POSSIBLE CAUSE A Check to see that chain is not on backward SOLUTION See proper chain installation on Figure 6 B Inspect chain closely for bent or warped links that may be snagging and causing a...

Page 14: ...etermine gas pressure by checking gas pressure gauge SOLUTION Adjust per instructions on Page 6 B If unit stays in high or low check that control is properly set for about 399 C 750 F SOLUTION Reset t...

Page 15: ...ps 1 alter the length of the cable 2 so that the overall length 3 is 3 to 6 shorter than the length of the flexible gas line including the fitting Then attach staple 4 to an existing wall or other str...

Page 16: ...CHICKEN wording 2 115367 Burner Assembly 2 4 115380 Make Up Tray Insert 3 115381 Conveyor Cover 2 10 115403 ThermoGlo Assembly Schematic 115405 Axle Drive 2 115407 Side Skin Asby 2 115412 Holding Uni...

Page 17: ...2 8 10 118731 Plate back up bearing 10 120083 Axle Drive 750 x 23 5 10 123803 Burner Clamp Assembly 4 124578 Bearing Retainer Assembly 2 124642 Sprocket Asby 5010 x 755 502395 W Cone Set 10 125650 Dr...

Page 18: ...7 500340 Terminal Strip 3 Pole N A 500657 Bell Reducer 3 4 1 2 5 500811 Tool Box N A 500940 Drive Motor 10 Schematic 500941 Motor Brushes Schematic 501012 Thumb Screw 1 4 20 3 501614 Module Ignition E...

Page 19: ...3413 Kit Control Temp Faceplate Deg F Ref 132574 N A PART DESCRIPTION FIGURE NATURAL GAS ORIFICES 500102 Orifice 50 Top Burners N A 500879 Orifice 47 Bottom Burners AE9E N A 500884 Orifice 48 Bottom B...

Page 20: ...6 ThermoGlo Element Schematic 117007 Holding Unit Element Schematic 501953 Cord European Schematic 501958 Fan Transformer 240 V 50 HZ N A 502168 Transformer 240 12 Schematic 502575 Solenoid Valve 5 Sc...

Page 21: ...proper installation misuse abuse alteration of original design incorrect voltage unauthorized service breakage of fragile items or any other damage caused by an act out of Marshall s control The effec...

Page 22: ...by a Marshall Air Systems Recognized Service Agency within the service time allowance guidelines and must be submitted along with failed parts if applicable to Marshall Air Systems freight prepaid wit...

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