Marlo Incorporated C Series Installation, Operation And Maintenance Manual Download Page 10

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“CMP” & “C” Series Automatic Water Conditioners

FLOW DIAGRAMS

flow diagram...service

SUPPLY

WATER

INLET

SUPPLY WATER TO

TOP OF TANK

CONDITIONED WATER

FROM DISTRIBUTOR

OUTLET PORT FOR

SERVICE WATER

SUPPLY

WATER

flow diagram...backwash

TO DRAIN

PISTON ROD IS

BELOW 2nd STEP DOWN

SUPPLY WATER

INLET

SUPPLY WATER

TO DISTRIBUTOR

BACKWASH WATER

TO DRAIN

OUTLET PORT FOR

SERVICE WATER

SUPPLY

WATER

PISTON ROD IS BOTTOMED

OUT IN “HOME” POSITION

TO DRAIN

SUPPLY WATER

INLET

SUPPLY WATER TO

TOP OF TANK

CONDITIONED WATER

FROM DISTRIBUTOR

OUTLET PORT FOR

SERVICE WATER

SUPPLY

WATER

flow diagram...rinse

flow diagram...fill

CONDITIONED WATER

TO REGENERANT TANK

SUPPLY

WATER

OUTLET PORT FOR

SERVICE WATER

CONDITIONED WATER

FROM DISTRIBUTOR

SUPPLY WATER TO

TOP OF TANK

SUPPLY WATER

INLET

PISTON ROD IS

BELOW 1st STEP DOWN

PISTON ROD IS

4th STEP DOWN

flow diagram...downflow brine

TO DRAIN

PISTON ROD IS

BELOW 3rd STEP DOWN

SUPPLY WATER

INLET

SUPPLY WATER AND REGENERANT

TO TOP OF TANK

WASTE WATER

FROM DISTRIBUTOR

OUTLET PORT FOR

SERVICE WATER

SUPPLY

WATER

REGENERANT TRAVELS

THROUGH MANIFOLD

TO THE INJECTOR

REGENERANT

IS SIPHONED IN

REGENERANT IN

MANIFOLD

8-558 R1

Summary of Contents for C Series

Page 1: ...____________ SERIAL NO ___________________________________________ DATE INSTALLED _____________________________________ _ DEALER __________________________________ ____________ CMP C Series Metered Series AUTOMATIC WATER CONDITIONERS INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...5 Maximum Operating Temperature DEG F 110 110 110 110 110 110 Mineral Tank Size Dia x Ht 2 INS 8 x 44 9 x 48 10 x 54 12 x 52 8 x 35 10 x 35 Brine Tank Dia x Ht 3 INS 18 x 33 18 x 33 18 x 40 18 x 40 Salt Storage LBS 375 375 375 450 250 250 Resin Volume CU FT 0 75 1 00 1 5 2 00 0 75 1 00 Electrical 120 Volts 60 Hz Shipping Weight LBS 72 105 119 137 77 91 Floor Space INS 27 x 18 28 x 18 29 x 16 31 x ...

Page 3: ...is known to be above 100 p s i it is strongly recommended that a pressure reducing valve be installed at this point Hard water to Sprinklers and any dersired unsoftened fixtures Ground Strap Softened Water Outlet Manual Outlet Valve optional Brine Line Tubing 110 125 Volt Continuous Power Supply Transformer Manual Bypass Valve Normally Closed optional Manual Inlet Valve optional Drain Port Drain l...

Page 4: ... first then the split ring second and the o ring last hand tighten the nut If the fitting is leaking tightening the nut will not stop the leak Remove the nut remove the fitting and check for damage or misalignment of the o ring Do not use the pipe dope or other sealant on threads Teflon tape must be used on the threads of the 1 NPT elbow and the 1 4 NPT connection and on the threads for the drain ...

Page 5: ...ver 8 on municipal water systems 7 The salt storage cabinet or brine tank is a gravity drain and this drain line must be lower than the drain fitting on the side wall of the cabinet 8 Move the softener into position and connect to bypass assembly if used The integral manual bypass option is a connection which eliminates the need for a 3 valve manifold This makes installation easier and provides a ...

Page 6: ...ave the regeneration occur immediately 1 Pressing and releasing the REGEN button Regen Today will flash on the display and the regeneration will occur at the delayed regeneration time The user can cancel the request by pressing and releasing the REGEN button This method of manually initiating regeneration is not allowed when the system is set to immediately regenerate when the gallon capacity reac...

Page 7: ... and a pair of hands Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 1 2 below the top of the tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The transform...

Page 8: ...the number of days between regenerations When gallon capacity is set to AUTO or to a number set the maximum number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allowable range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient number of gallons were not used to call for a ...

Page 9: ...ill reset itself to provide treated water when the regeneration has been completed Manual Regeneration Sometimes there is a need to regenerate the system sooner than when the system calls for it usually referred to as manual regeneration There may be a period of heavy water usage because of guests or a heavy laundry day To initiate a manual regeneration at the preset delayed regeneration time pres...

Page 10: ... TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR OUTLET PORT FOR SERVICE WATER SUPPLY WATER flow diagram rinse flow diagram fill CONDITIONED WATER TO REGENERANT TANK SUPPLY WATER OUTLET PORT FOR SERVICE WATER CONDITIONED WATER FROM DISTRIBUTOR SUPPLY WATER TO TOP OF TANK SUPPLY WATER INLET PISTON ROD IS BELOW 1st STEP DOWN PISTON ROD IS 4th STEP DOWN flow diagram downflow brine TO DRAIN PISTON R...

Page 11: ...oint in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve to isolate the media bed during the regeneration cycle Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system s water pressure in order to per form control val...

Page 12: ... 04 Contact Factory Media Specify Model B1023056 11 Distributor Tube Assembly Specify Model B1229004 11 Distributor Tube Assembly for CMP 25 Combo B1024006 12 Media Tank Jacket C 22 2 CMP 22K 8 Dia Almond B1024009 12 Media Tank Jacket w cover C 30 2 C 40 2 CMP 30K CMP 40K 9 Dia Almond B1024015 12 Media Tank Jacket w cover C 40 2 C 45 2 CMP 45K CMP 45K 10 Dia Almond B1024018 12 Media Tank Jacket w ...

Page 13: ...3030 2 Lo Pro Cover A2274004 3 Cabinet w cover A2071005 4 Brine Well A2072003 5 Brine Well Cap B1227002 6 Overflow Elbow B1227003 7 Brine Line Hose w inserts A2118010 8 Brine Tube w air check A2005058 9 Brine Valve Safety A2107023 10 Brine Float A2255101 11 9 x 35 Media Tank w o Base CMP 22KC C 22 C A2255102 11 10 x 35 Media Tank w o Base CMP 30KC C 30 C Contact Factory Media Specify Model B102305...

Page 14: ...y Type Filters O rings on Spacer Stack not available separately Lift tab to remove item 10 Service Tool Optional 2 14 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly Front Cover and Drive Assembly t t t t Part of Kit O ring Item 51 14 CMP C Series Automatic Water Conditioners 8 171 R5 ...

Page 15: ...Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly Item No Part No Description Quantity 1 A2466034 Spacer Stack Assembly w o o rings 1 2 A2080077 Drive Cap Assembly 1 3 use item 16 O Ring 228 use Valve O ring Kit 1 4 A2309040 Piston Downflow Assembly 1 5 A2438033 Regenerant Piston 1 6 use item 51 O Ring 337 use Valve O ring Kit 1 15 use item 51 O Ring 215 use Va...

Page 16: ...31 21 Injector Cap Injector Screen Injector Plug O Ring Refill and Refill Port Plug Drain Line 3 4 Proper flow washer orientation directs water flow towards the washer face with rounded edge Flow washer indentification numbers must be visible after installation t Part of Kit O ring Item 51 pg 20 8 171 R5 ...

Page 17: ... 7 gpm for 3 4 A2253081 Drain Flow Washer 2 2 gpm for 3 4 A2253082 Drain Flow Washer 2 7 gpm for 3 4 A2253085 Drain Flow Washer 3 2 gpm for 3 4 A2253086 Drain Flow Washer 4 2 gpm for 3 4 A2253087 Drain Flow Washer 5 3 gpm for 3 4 35 One DLFC must be used if 3 4 fitting is used Drain Line 3 4 Item No Part No Description Quantity 16 A2080079 Injector Cap 1 17 Use Item 51 O Ring 135 Use Valve O ring ...

Page 18: ...9 Nut 1 Quick Connect 1 8 A2077178 O Ring 215 1 A2253117 DLFC 9 0 gpm for 1 A2253118 DLFC 11 0 gpm for 1 A2253119 DLFC 13 0 gpm for 1 A2253120 DLFC 17 0 gpm for 1 A2253121 DLFC 20 0 gpm for 1 A2253122 DLFC 25 0 gpm for 1 Can be ordered as a set order number A2099072 description Drain FTG 1 Straight 9 One DLFC must be used if 1 fitting is used Drain Line 1 18 3 9 8 6 7 4 5 2 1 CMP C SeriesAutomatic...

Page 19: ...t 1 Quick Connect 1 37 A2360039 Meter Assembly 1 38 A2100027 Turbine Assembly 1 39 use item 51 O Ring 215 Use Valve O ring Kit 1 40 A2287077 Meter Plug Assembly Time clock option 1 Item 37 includes Items 38 39 Water Meter and Meter Plug t 39 40 37 36 38 t Part of Kit O ring Item 51 pg 20 8 171 R5 ...

Page 20: ... Rotor Seal Retainer 2 48 use item 52 O Ring 135 use Bypass Valve Kit 2 49 use item 52 O Ring 112 use Bypass Valve Kit 2 50 use item 52 O Ring 214 use Bypass Valve Kit 2 46 45 46 5 49 48 44 50 47 41 42 43 41 42 43 47 50 44 48 49 52 B1213021 KIT O ring Bypass Incl 2 ea of items 43 48 49 50 1 per valve Bypass Valve O ring Kit l l l l l l l l l l l l l lPart of Kit O ring By Pass Item 52 51 B1213022 ...

Page 21: ... Ring 215 2 4 A2569008 Fitting 3 4 1 PVC Solvent 90 2 Order No A2435072 Optional Description Fitting 3 4 Brass Sweat Assembly Drawing No Order No Description Quantity 1 A2095069 Nut 1 Quick Connect 2 2 A2453012 Split Ring 2 3 A2077178 O Ring 215 2 4 A2569007 Fitting 3 4 Brass Sweat 2 Order No A2435068 Standard Description Fitting 1 Brass Sweat Assembly Drawing No Order No Description Quantity 1 A2...

Page 22: ...lve c High drive forces on piston d Control valve piston not in home position e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure f Drive gear label dirty or damaged missing or broken gear g Drive bracket incorrectly aligned to back plate h PC board is damaged or defective i PC board incorrectly aligned to drive bracket a Connect power b Repair outlet or us...

Page 23: ...er connection disconnected c Restricted stalled meter turbine d Defective meter e Defective PC board f Set up error a Power has been out more than two hours the transformer was unplugged and then plugged back into the wall outlet the transformer plug was unplugged and then plugged back into the board or the NEXT and REGEN buttons were pressed to reset the valve a Replace motor b Repair outlet or u...

Page 24: ...NOTES 8 171 R5 2227 South Street P O Box 044170 Racine WI 53404 7003 Ph 262 681 1300 Fax 262 681 1318 www Marlo Inc com ...

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