Marathon V-4830 Operation, Maintenance And Installation Manual Download Page 3 | Manualshive

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CONTENTS

SECTION 2 - Maintenance (continued)

Power Unit

For 4830, 6030, 4830HD, 6030HD, & 7230HD ... 2-16
For 6030LP ......................................................... 2-17
For 6042LP ......................................................... 2-18

Hydraulic Schematic

For Vertical Balers - Typical ................................ 2-19
For V6042LP ....................................................... 2-20

Trouble-Shooting Chart ...............................................2-21

SECTION 3 - Installation

Off-Loading and Up-Ending Of Baler ......................... 3-1
General Installation .................................................... 3-2
Electrical Installation .................................................. 3-3
Start-Up Instructions .................................................. 3-4

Copyright Marathon Equipment Company, January 2001.

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Summary of Contents for V-4830

Page 1: ...MANUAL FOR VERTICAL RECYCLER BALER INCLUDING THESE MODELS V 4830 V 4830HD V 6030LP V 6030 V 6030HD V 6042LP V 7230HD A DOVER INDUSTRIES COMPANY Marathon Equipment Co OMI Manual No 0003 Rev 01 01 VERNO...

Page 2: ...Bale Tie Off V 4830 and V 6030 1 15 Diagram 1 16 Tie Slot Cleaning Diagram 1 17 Decals 1 18 Decal Placement For Vertical Balers 1 20 SECTION 2 Maintenance Lock Out Tag Out Instructions 2 1 Supporting...

Page 3: ...7 For 6042LP 2 18 Hydraulic Schematic For Vertical Balers Typical 2 19 For V6042LP 2 20 Trouble Shooting Chart 2 21 SECTION 3 Installation Off Loading and Up Ending Of Baler 3 1 General Installation 3...

Page 4: ...aling Equipment A copy of this standard may be obtained from Marathon Equipment Company Field Service Department at 1 800 633 8974 OSHA 29 CFR Part 1910 147 The control of hazardous energy lockout tag...

Page 5: ...ED WARNING LIGHT on the control panel If the light is illuminated when the feed gate is raised there is a malfunction of the magnet ic interlock system IN THIS EVENT DISCONTINUE USE OF THE BALER AND L...

Page 6: ...DOWN PUSHBUTTON BALE MADE LIGHT RED WARNING LIGHT AUTOCYCLE BUTTON KEYED ON OFF SWITCH EMERGENCY STOP BUTTON MANUAL UP PUSHBUTTON MOTOR OVERLOAD RESET BUTTON ON DOOR DISCONNECT SWITCH FEED GATE CONTR...

Page 7: ...OR OVERLOAD RESET BUTTON ON DOOR MANUAL UP BUTTON MANUAL DOWN BUTTON FEED GATE TURNBUCKLE TO BALE CHAMBER DOOR LATCH BALE CHAMBER DOOR CONTROL PANEL PANEL BOX NOTE A fused disconnect is not provid ed...

Page 8: ...TCH SIDE MOUNTED POWER UNIT MANUAL DOWN PUSHBUTTON BALE MADE LIGHT RED WARNING LIGHT AUTOCYCLE BUTTON KEYED ON OFF SWITCH EMERGENCY STOP BUTTON MANUAL UP PUSHBUTTON RESET BUTTON ON DOOR DISCONNECT SWI...

Page 9: ...g the baler to stop when it is released WARNING STAY CLEAR OF MOVING PARTS WHEN USING THE MANUAL UP BUTTON WITH THE FEED GATE OPEN MANUAL DOWN Black Pushbutton This button will only start the baler wi...

Page 10: ...ed gate will auto matically open and the motor will automatically shutdown 5 Repeat steps 1 through 4 until platen stops in down position and BALE MADE light comes on NOTE In normal operation the feed...

Page 11: ...ill automatically shutdown 5 Repeat steps 1 through 4 until the arrow on the platen dwells in direct line with the arrow on the NOTICE decal on the feed gate before returning to the up position NOTE I...

Page 12: ...he way Feed gate is closed but will raise when the chamber door is opened 5 CAUTION Wear safety glasses and leather gloves during the follow ing operation Tie off bale by inserting bale ties through t...

Page 13: ...E CHAMBER DOOR OPEN SEE STEP 4 FLOOR BALE TIE GUIDE 6 PLACES SEE STEP 5 FEED FRONT VIEW OF BALER SIDE VIEW BALE TIE TIGHTENED HAND TIGHT BALE DURING EJECTION BALE PALLET RECOMMENDED FOR SUPPORTING BAL...

Page 14: ...ing the front of the bale tie off bale by inserting bale ties loop end first through the platen Always insert bale ties through the tie slots in the platen first Go to the rear of the baler and feed t...

Page 15: ...P 4 FLOOR BALE TIE GUIDE 6 PLACES SEE STEP 5 FRONT VIEW OF BALER SIDE VIEW BALE TIE TIGHTENED BALE DURING EJECTION STEP 7 BALE PALLET RECOM MENDED FOR SUPPORTING BALE SIDE VIEW BALE CHAMBER DOOR SIDE...

Page 16: ...loves during the follow ing operation Tie off bale by inserting bale ties through the platen loop end first Always insert bale ties through the tie slots in the platen first Feed wire through until it...

Page 17: ...AMBER DOOR OPEN SEE STEP 4 FLOOR BALE TIE SLOT 6 PLACES SEE STEP 5 FRONT VIEW OF BALER SIDE VIEW BALE TIE TIGHTENED HAND TIGHT BALE DURING EJECTION SEE STEP 7 RECOMMEND SUPPORTING BALE WITH PALLET JAC...

Page 18: ...5 CAUTION Wear safety glasses and leather gloves during the follow ing operation Tie off bale by inserting bale ties through the platen loop end first Always insert bale ties through the tie slots in...

Page 19: ...TION EJECTOR HOOK ON PLATEN INSERT WIRE TIES THROUGH FLOOR GUIDES PALLET RECOMMENDED HOOK POSITION WHILE BALING BALE DOOR BALE DOOR LATCH FEED GATE BALE TIE INSERT AND PUSH THROUGH PLATEN AND FLOOR GU...

Page 20: ...OOL FOR RODDING OUT THE TIE SLOTS TO USE INSERT THE TOOL INTO THE PROBLEM SLOT AND PUNCH OR DRAG THE MATERIAL OUT IF THE WIRE GUIDES BECOME OBSTRUCTED WITH MATERIAL THE BALER SHOULD BE EMPTIED LOCKED...

Page 21: ...R DANGER KEEP HANDS OUT CAUTION STAND CLEAR WHEN BALE IS EJECTED CAUTION STAND CLEAR WHILE OPERATING DOOR LOCK NOTICE PERIODIC MAINTENANCE IS REQUIRED AND IS YOUR RESPONSIBILITY DANGER DISCONNECT AND...

Page 22: ...ON FEDERAL LAW PRO HIBITS OPERATION OF THIS EQUIPMENT BY PERSONS UNDER 18 YEARS OF AGE TURN OFF AND REMOVE KEY AFTER USE STAND CLEAR WHILE EJECTING BALE Also includes Operating Instructions WARNING ST...

Page 23: ...120 06 0043 06 0133 06 0118 06 0121 06 0126 06 0115 06 0102 or 06 0101 or 06 0044 06 0045 FRONT VIEW SIDE VIEW 1 20 FRONT VIEW OF V 6042LP 06 0101 06 0102 OR 06 0103 ON SIDE MOUNTED POWER UNIT ALL OTH...

Page 24: ...H I S P R O D U C T C O M P L I E S W I T H A N S I Z 2 4 5 5 1 9 9 0 R R FRONT VIEW OF PLATEN 06 0101 OR 06 0102 OR 06 0103 06 0652 06 0132 06 0119 PLACE ON PANEL BOX BRACKET 06 0121 06 0118 06 0275...

Page 25: ...n the disconnect panel on the wall The disconnect switch on all other models is located in the panel box of the machine 2 Padlock the disconnect lever with a keyed padlock and take the key with you To...

Page 26: ...FIT SNUG IN EACH REAR CORNER OF THE CHAMBER WHILE SUPPORTING THE PLATEN IN THE UP POSITION THE TOP END OF EACH BEAM SHOULD BE IN THE EXTREME CORNER WHILE THE BOTTOM END SHOULD BE POSITIONED OVER THE O...

Page 27: ...kage chafing and wear The hydraulic filter should be cleaned at regular annual intervals The filter may be removed from the power unit through the cleanout cover in the top of the reservoir Care shoul...

Page 28: ...TESTING HYDRAULIC SYSTEM PRESSURE SETTING MAGNETIC INTERLOCK TESTING 1 2 3 4 This baler is equipped with a solid state output magnetic interlock switch Because it is a semiconductor device it can not...

Page 29: ...BE REACHED FROM GROUND LEVEL WARNING PARTS OF THE PLATEN WILL EXTEND ABOVE THE TOP OF THE BALER WHEN THE PLATEN IS FULLY RAISED 2 5 MAIN CYLINDER REMOVAL LOW PROFILE Raise platen up to the top positio...

Page 30: ...the motor will be replaced or repaired If motor failure was not due to defective material or workmanship it will be repaired only if cus tomer agrees to pay for expenses Marathon Equipment Co will not...

Page 31: ...ON ADJUSTMENT NUT with the feed gate in the up position Spring tension should not exceed 5 lbs to prevent excessive wear on the feed gate latch and striker NOTE In the event of excessive wear the feed...

Page 32: ...ile the BALE MADE limit switch is activated When this happens the motor will stop with the platen in the down position 2 8 OPERATING CHARACTERISTICS FOR V 6030 AND V 4830HD When the AUTOCYCLE button i...

Page 33: ...and shuts the baler down If the feed gate fails to open the T1 timer will time out and break power to the motor starter coil shutting the baler down NOTE The BALE MADE LIGHT will be illuminated if th...

Page 34: ...Cylinder Rod 3 3 3 3 3 4 4 Cylinder Stroke 48 48 48 48 48 26 26 Reservoir Capacity 14 GAL 14 GAL 14 GAL 14 GAL 14 GAL 17 GAL 17 GAL Demensional Data Feed Opening Height 24 24 24 24 24 19 19 Width 48...

Page 35: ...sition add up to the total number of seconds for the timer setting Ex Switch 1 1 sec OFF Switch 2 2 sec OFF Switch 3 4 sec ON 4 sec Switch 4 8 sec ON 8 sec Switch 5 16 sec ON 16 sec Switch 6 32 sec OF...

Page 36: ...1 0 230 4 2 1 0 15 HP 3 PH 208 4 2 1 230 6 3 2 460 10 8 6 575 12 10 8 2 12 MOTOR STARTER HEATER ELEMENTS MOTOR STARTER HEATER SIZE VOLTAGE SIZE ELEMENTS 10HP 3PH 208 2 AB W 63 230 2 AB W 63 460 2 AB...

Page 37: ...CONTACT 1 N C FOR 22mm X X X X X X X X X 03 0987 SWITCH GREEN PUHSBUTTON 22mm X X X X X X X X X 03 1367 ENCLOSURE PANEL BOX X X X X X X X 03 1676 MOTOR STARTER IEC CONTACTOR X X 03 1678 MOTOR STARTER...

Page 38: ...2 MAINTENANCE PANEL BOX FOR HD AND LP BALERS 2 14...

Page 39: ...2 MAINTENANCE PANEL BOX FOR V 6030 V 4830 TRANSFORMER PRINTED CIRCUIT BOARD IEC MOTOR STARTER 2 15...

Page 40: ...CONTROL VALVE TO BASE END OF CYLINDER TO ROD END OF CYLINDER RELIEF VALVE RETURN LINE SUCTION LINE PUMP ELECTRIC MOTOR RESERVOIR REAR SIDE VIEW HUB COUPLING PUMP DRAIN PLUG CLEANOUT COVER SUCTION FILT...

Page 41: ...C MOTOR RESERVOIR BALER BODY SIDE VIEW HUB COUPLING DRAIN PLUG CLEANOUT COVER SUCTION FILTER SUCTION LINE SIGHT GAUGE FILLER BREATHER CAP PRESSURE LINE CONTROL VALVE ELECTRIC MOTOR RETURN LINE DRAIN P...

Page 42: ...LINDER RELIEF VALVE RETURN LINE PUMP ELECTRIC MOTOR RESERVOIR PRESSURE LINE EJECT CYL SIDE VIEW HUB COUPLING DRAIN PLUG CLEANOUT COVER SUCTION FILTER SUCTION LINE SIGHT GAUGE FILLER BREATHER CAP PRESS...

Page 43: ...2 MAINTENANCE HYDRAULIC SCHEMATIC FOR VERTICAL BALERS TYPICAL 2 19...

Page 44: ...2 MAINTENANCE HYDRAULIC SCHEMATIC FOR V 6042LP 2 20...

Page 45: ...D Check start button to be sure contact closes when depressed 2E Check magnetic interlock 3A Check heater resets 1A Check relay coil contacts wiring 2A Check motor starter contacts and wiring 3A Check...

Page 46: ...leaks 1A Install adequate filter or clean 1B Replace oil more often and clean tank 2A Replace oil with factory recommended viscosity 3A Reduce pump pressures to factory specifications 4A Tighten all s...

Page 47: ...CHED TO FORK LIFT GUARD AND UPPER BALER LIFT LUGS FORK LIFT GUARD USE THICK CARDBOARD TO PROTECT BALER DURING UP ENDING 2 INSERT FORKS UNDER BALER AS SHOWN DO NOT LIFT BALER BY HYDRAULIC COMPONENTS AT...

Page 48: ...with the customer 3 INSTALLATION GENERAL INSTALLATION CAUTION ANCHORING TO CONCRETE PAD The concrete pad should be level and a minimum of 3000 PSI concrete steel reinforced 6 thick Anchor baler to flo...

Page 49: ...ck voltage wiring in the baler panel box If the baler is not wired to the proper voltage make necessary corrections before proceeding 3 A lockable disconnect switch IS PROVIDED in the panel box on mod...

Page 50: ...There is a rotation decal on the power unit showing correct rotation In the event that this decal is missing look at the hub coupling from the motor end Rotation should be clockwise CAUTION If the pu...

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