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DEGASSING SYSTEM DG-50 

INSTALLATION OPERATION & MAINTENANCE MANUAL 

 

 

MA-DG-50r01  

2 

INDEX 

 

 

 

Notes on Safety ........................................................................................................................................3 

1 

APPLICATIONS ..........................................................................................................................................4 

2 

SPECIFICATIONS .......................................................................................................................................4 

3 

GENERAL DESCRIPTION ............................................................................................................................5 

4 

INSTALLATION ..........................................................................................................................................9 

4.1 

Mechanical .......................................................................................................................................9 

4.2 

Process connections ...................................................................................................................... 10 

4.3 

Electrical connections ................................................................................................................... 12 

5 

START UP ............................................................................................................................................... 13 

6 

OPERATION ........................................................................................................................................... 15 

7 

PROGRAMMING .................................................................................................................................... 15 

7.1 

Temperature set point adjusting .................................................................................................. 16 

7.2 

PID control parameters adjusting ................................................................................................. 18 

8 

MAINTENANCE ...................................................................................................................................... 19 

8.1 

Preventive maintenance ............................................................................................................... 19 

8.2 

Spare parts .................................................................................................................................... 19 

8.3 

Standard warranty ........................................................................................................................ 20 

 

 

 

 

 

 

 

 

 

Summary of Contents for DG-50

Page 1: ...INTENANCE MANUAL INSTALLATION OPERATION MAINTENANCE MANUAL MANVIA SAMPLE DEGASSING SYSTEMS MANVIA ESPAÑA Camino Fontán Porceyo 590 33392 Porceyo Asturias España 34 984 20 45 49 analyzer manvia com www analyzersmanvia com SAMPLE DEGASSING SYSTEM DG 50 ...

Page 2: ...NS 4 3 GENERAL DESCRIPTION 5 4 INSTALLATION 9 4 1 Mechanical 9 4 2 Process connections 10 4 3 Electrical connections 12 5 START UP 13 6 OPERATION 15 7 PROGRAMMING 15 7 1 Temperature set point adjusting 16 7 2 PID control parameters adjusting 18 8 MAINTENANCE 19 8 1 Preventive maintenance 19 8 2 Spare parts 19 8 3 Standard warranty 20 ...

Page 3: ...hock may occur CAUTION Periodically check that the terminal screws on the power supply terminal block and mounting nuts are firmly tightened Using the unit with loose screws may result in fire or malfunction Connect the cables correctly to the power supply terminals of the unit in accordance with the specified voltage and wattage Failure to supply the correct voltage or wattage or improper cable c...

Page 4: ...imizing corrosion of equipment Furthermore optional sample self cooling is available 2 SPECIFICATIONS Max Pressure Temp Rating 4 bar g 50 C Sample Flow 80 250 ml min Sample Connections Inlet Outlet 1 4 NPTF Drain sample and condensates common NPTM Cooler Cooling Water Connect Only external cooling Opt NPTF Cooling Water Consumption Only external cooling Opt 4 l min Input Power 120 VAC 60 Hz or 230...

Page 5: ...and maintain the temperature at the required set point The CO extracted from the sample leaves the atmosphere through a tube which travels through the interior of a cooler which guarantees that in case of vapor occur at any time it will condense and will be removed by means of the general drainage of the system Drainage funnel After the elimination of CO the sample requires cooling to perform a me...

Page 6: ...Heat exchanger Heating cartridge The option of self cooling guarantees great stability to the system in the event of disturbances in the flow or temperature of the sample as well as not requiring a consumption of cooling water and the installation required for cooling water supply ...

Page 7: ...nal drawing CCD Measurement DRAIN 350 328 50 600 850 230 100 180 SAMPLE OUT 1 4 NPT SAMPLE IN 1 4 NPT Ø10 VACUUM BREAK NOTE TAKE INTO ACCOUNT THE HEIGHT FOR THE INSTALLATION OF THE VACUUM BREAKER LEVEL 350 300 150mm Elevation from DG Inlet 140 mm Recommended height for VACUUM BREAK installation NOT INCLUDED ...

Page 8: ...8 50 600 850 230 100 180 SAMPLE OUT 1 4 NPT SAMPLE IN 1 4 NPT Ø10 350 300 100 COOLING W IN 1 4 NPT COOLING W OUT 1 4 NPT 150mm Elevation from DG Inlet 140 mm Recommended height for VACUUM BREAK installation CCD Measurement DRAIN VACUUM BREAK NOTE TAKE INTO ACCOUNT THE HEIGHT FOR THE INSTALLATION OF THE VACUUM BREAKER LEVEL NOT INCLUDED ...

Page 9: ...ice must be located avoiding vibrations and direct exposition to sunlight The system incorporates four holes in the four corners of degassing system panel in order to fix it to a vertical wall The degassing system must be mounted in vertical position using four M 10 bolts in order to fix it to a smooth and bare wall It is important that in normal operation the rear part of the mounting plate doesn...

Page 10: ...onnections are not required when self cooling option is installed In case of external cooling water option follow next steps Keep the length of all tubing to a minimum Only 80 mm of straight tube must be respected from connection fitting NPTF to the previous curve upstream Connect the cooling water IN Should be piped to the left lower side of the mounting plate in nominal bore tube and connected b...

Page 11: ...h the indication SAMPLE IN Connect sample OUT in the left upper side connections of the degasser system by using NPTM fitting to NPTF connector Connection is labelled with the indication SAMPLE OUT Sample inlet and outlet connections Drain connections All possible effluents produced by the degassing system are directed to a funnel in the lower part of the panel Therefore there is an only drain con...

Page 12: ...es and size of wires must be 4 mm L N PE Before connect cable voltage supply must be checked and must be between 100 240 VAC 50 60 Hz Power supply terminals block Follow next steps Open the steel electrical box located in the upper part of the panel Verify that the automatic switch Q1 is switched off If not switch them off Introduce three wire power supply cable by using M 20 gland in left lower s...

Page 13: ...IFIED IN THIS MANUAL THERE IS NO RISK FOR ACCIDENTAL CONTACT WITH HOT PARTS FOLLOW THIS PROCEDURE FOR SAFE OPERATION Open the cooling water inlet and outlet valves if installed for non self cooling systems and ensure that a full flow can be seen at the cooling water outlet Gradually open the sample inlet valve not included in the system and regulate the flow to achieve a value between 100 to 250 c...

Page 14: ...and temperature controller interrupter in electric box cover must be switched on In normal conditions after circuit breaker is activated and interrupter in electric box cover is switched on heater and temperature controller both will be energized Circuit breaker In case of cold starting wait at least half an hour until temperature gets stabilized for getting accurate measurements Temperature contr...

Page 15: ...e the boiling point of water in this moment 2 These digits indicate the adjusted temperature set point in the selected temperature units This parameter must be adjusted according to installation site altitude 3 If working properly output 1 should control heater then OUT1 light must be green AT OUT2 or ALM never must be lighted 4 Depending on the temperature units selected green light close to C or...

Page 16: ...sted by default the controller is workshop programmed for C Press enter key and hold for at least 5 seconds Then appears the next menu Then press index key and the next menu appears By pressing down arrow key is possible to change temperature units to F To return to C units press up arrow key Finally to return to operation main display press enter key Second stage is site installation altitude in ...

Page 17: ...50 97 5 207 5 2550 91 5 196 7 4900 83 6 182 5 800 97 3 207 1 2600 91 3 196 3 4950 83 4 182 1 850 97 2 207 0 2650 91 2 196 2 5000 83 3 181 9 900 97 206 6 2700 91 195 8 5050 83 1 181 6 950 96 8 206 2 2750 90 9 195 6 5100 82 9 181 2 1000 96 7 206 1 2800 90 7 195 3 5150 82 7 180 9 1050 96 5 205 7 2850 90 5 194 9 5200 82 6 180 7 1100 96 3 205 3 2900 90 3 194 5 5250 82 4 180 3 1150 96 2 205 2 2950 90 2 ...

Page 18: ... down arrow key or up arrow key is possible to change temperature set point the required value 7 2 PID control parameters adjusting If is required from temperature adjusting display is possible to access to PID control parameters If index key is pushed once then is possible to adjust proportional band in by using arrow keys in the next display If index key is pushed twice then is possible to adjus...

Page 19: ...NEITHER FOR ANY PID CONTROL PARAMETERS CHANGE WHAT ARE WORKSHOP ADJUSTED 8 MAINTENANCE 8 1 Preventive maintenance In case of non self cooling systems remove scale from cooler by circulating an inhibited sulfamic acid cleaning solution through the cooling water side No other preventive maintenance operation is needed 8 2 Spare parts DEGASSER SYSTEM SPARE PARTS Part Name H 1500 120 Heating cartridge...

Page 20: ...defects in workmanship and to the extent materials are selected by Seller to be free from defects in materials for a period of twelve months from shipment All rights reserved All product and company names are property of their respective owners This document contains proprietary information No part of this document may be photocopied or reproduced without the prior written consent of Manvia S A Su...

Page 21: ...DEGASSING SYSTEM DG 50 INSTALLATION OPERATION MAINTENANCE MANUAL MA DG 50r01 21 MANVIA ESPAÑA Camino Fontán Porceyo 590 33211 Porceyo Asturias España 34 984 20 45 49 analyzer manvia com ...

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