Manitou M 26-2 Turbo Serie 3-E3 Operator'S Manual Download Page 118 | Manualshive

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3-10

LUBRICANTS AND FUEL

MC 30 Turbo Série 3-E3

M 26-2 Turbo Série 3-E3

M 26-4 Turbo Série 3-E3

M 40-4 Turbo Série 3-E3

M 30-2 Turbo Série 3-E3

M 30-4 Turbo Série 3-E3

M 50-4 Turbo Série 3-E3

USE THE RECOMMENDED LUBRICANTS AND FUEL:

- For topping up, oils may not be miscible.
- For oil changes, MANITOU oils are perfectly appropriate.

DIAGNOSTIC ANALYSIS OF OILS

If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, gear box and axle oils may be
requested depending on the rate of use.

(*) RECOMMENDED FUEL SPECIFICATION

Use a high-quality fuel to obtain optimal performance of the I.C. engine.

t/EJFTFMGVFMUZQF"VUP$$$$$
t#4$MBTT"
t"45.%$MBTT%"64%'64%'64%'"
t+*4, (SBEFTBOE4QFDJBM(SBEF

I.C. ENGINE

ORGANS TO BE LUBRICATED

CAPACITY

RECOMMENDATION

PACKAGING

PART NUMBER

I.C. ENGINE

8,5 Liters

MANITOU Oil
API CH4

5 l

20 l
55 l

209 l

1000 l

661706
582357
582358
582359
490205

COOLING CIRCUIT

14,5 Liters

Cooling liquid
(protection - 30°)

2 l
5 l

20 l

473076
470077
470078

Cooling liquid
(protection - 25°)

2 l
5 l

20 l

554002
554003
554004

FUEL TANK

85 Liters

Diesel fuel (*)

TRANSMISSION

ORGANS TO BE LUBRICATED

CAPACITY

RECOMMENDATION

PACKAGING

PART NUMBER

GEAR BOX

15,5 Liters

MANITOU Oil
Automatic transmission

1 l

20 l
55 l

209 l

1000 l

62148

546332
546217
546195
720148

53"/4.*44*0/6/*7&34"-+0*/5

MANITOU Grease
BLUE multi-purpose

400 g

1 kg
5 kg

20 kg
50 kg

161589
720683
554974
499233
489670

MAST

ORGANS TO BE LUBRICATED

RECOMMENDATION

PACKAGING

PART NUMBER

MAST LIFTING CHAINS

MANITOU Lubricant
Chain special (aerosol)

400 ml.

554271

GREASING OF THE MAST

MANITOU Grease
Multipurpose NLGI 2

400 g

1 kg
5 kg

545996
161590
499235

HYDRAULIC

ORGANS TO BE LUBRICATED

CAPACITY

RECOMMENDATION

PACKAGING

PART NUMBER

HYDRAULIC OIL TANK

MC 30 Turbo Série 3-E3
M 26-2 Turbo Série 3-E3

M 26-4 Turbo Série 3-E3

M 30-2 Turbo Série 3-E3

M 30-4 Turbo Série 3-E3

M 40-4 Turbo Série 3-E3

M 50-4 Turbo Série 3-E3

64 Liters
64 Liters
64 Liters
80 Liters

MANITOU Oil
Hydraulic ISO VG 46

5 l

20 l
55 l

209 l

545500
582297
546108
546109

647003 EN (03/01/2012)

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Summary of Contents for M 26-2 Turbo Serie 3-E3

Page 1: ... 4TurboSérie3 E3 MC 40 TurboPOWERSHIFT Série 3 E3 MC 50 TurboPOWERSHIFT Série 3 E3 MC 60 TurboPOWERSHIFT Série 3 E3 MC 70TurboPOWERSHIFT Série 3 E3 YOUR DEALER THIS OPERATOR S MANUAL MUST BE KEPT INTHE LIFTTRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS OPERATOR S MANUAL MANITOU BF BP 10249 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 ...

Page 2: ...647003 EN 03 01 2012 ...

Page 3: ...ANGE THETEXTS AND ILLUSTRATIONS INTHIS DOCUMENT MUST NOT BE REPRODUCED EITHERWHOLLY OR IN PART 13 06 2008 04 05 2009 04 05 2010 03 01 2012 1ST DATE OF ISSUE UP DATING 2 4 2 19 3 14 3 15 UP DATING 1 5 1 6 1 10 1 12 1 15 1 16 2 2 2 6 3 3 3 9 UP DATING 2 6 2 43 3 6 3 7 3 11 3 32 3 38 3 39 647003 EN 03 01 2012 ...

Page 4: ...647003 EN 03 01 2012 ...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 647003 EN 03 01 2012 ...

Page 6: ...1 2 647003 EN 03 01 2012 ...

Page 7: ...RIVING THE LIFT TRUCK G STOPPING THE LIFT TRUCK H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY INSTRUCTIONS FOR HANDLING A LOAD A CHOICE OF ATTACHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C TRANSVERSE ATTITUDE OF THE LIFT TRUCK D TAKING UP A LOAD ON THE GROUND E TAKING UP AND LAYING A HIGH LOAD ON TYRES MAINTENANCEINSTRUCTIONSOFTHELIFTTRUCK GENERAL INSTRUCTIONS MAINTENANCE LUBRICANT AND FUEL LEVE...

Page 8: ...Contact your dealer Take into account climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for information I C engine filtration see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS For operation under average climatic conditions i e between 15 C and 35 C correct levels of lubricants in all ...

Page 9: ...t in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates or stickers which are no longer legible or are damaged must be replaced immediately THEMAINTENANCE Maintenance or repairs other than those detailed in part 3 MAINTENANCE must be carried out by qualified personnel consult your dealer and under the necessary safety conditions to ma...

Page 10: ...o authorise the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with the safety notice 5IF PQFSBUPS JT QSPIJCJUFE GSPN DBSSZJOH PVU BOZ SFQBJST PS BEKVTUNFOUT IJNTFMG VOMFTT IF IBT CFFO USBJOFE GPS UIJT QVSQPTF F NVTU keep the lift truck properly cleaned if this is among hi...

Page 11: ...1 7 647003 EN 03 01 2012 ...

Page 12: ... T QSPWJEFE GPS UIJT QVSQPTF P OPU KVNQ out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate the lift truck when hands or feet are wet or soiled with greasy substances PS JODSFBTFE DPNGPSU BEKVTU UIF TFBU UP ZPVS SFRVJSFNFOUT BOE BEPQU UIF DPSSFDU QPTJUJPO JO UIF ESJWFS T DBC Undernocircumstancesm...

Page 13: ...p over 5IF MPBE PS UIF BUUBDINFOU NVTU OPU CF MFGU KVTU BCPWF B TUSVDUVSF GPS MPOH QFSJPET BU B UJNF CFDBVTF PG UIF EFTDFOEJOH NBTU O TVDI B DBTF B DPOTUBOU XBUDI NVTU CF LFQU BOE UIF IFJHIU PG UIF GPSLT PS UIF BUUBDINFOU SFBEKVTUFE JG OFDFTTBSZ When working near aerial lines ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line Youmustconsult...

Page 14: ...sinvolvedinusingthelifttruck inparticular Riskoflosingcontrol Riskoflosinglateralandfrontalstabilityofthelifttruck Theoperatormustremainincontrolofthelifttruck Intheeventofthelifttruckoverturning donottrytoleavethecabinduringtheincident YOURBESTPROTECTIONISTOSTAYFASTENEDINTHECABIN Observe the company s traffic regulations or by default the public highway code Do not carry out operations which exce...

Page 15: ...t will interfere with the traffic flow and at less than one meter from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather particularly from frost check the level of antifreeze close and lock all the lift truck accesses doors windows cowls INSTRUCTIONS Park the lift truck on flat ground or on an incline lower than 15 Place the forward reverse ...

Page 16: ...ruck If road legislation in your country authorizes circulation with a front mounted attachment you must at least t 1SPUFDU BOE SFQPSU BOZ TIBSQ BOE PS EBOHFSPVT FEHFT PO UIF BUUBDINFOU TFF 15 55 54 015 0 0 5 RANGE ATTACHMENT SHIELDS t 5IF BUUBDINFOU NVTU OPU CF MPBEFE t BLF TVSF UIBU UIF BUUBDINFOU EPFT OPU NBTL UIF MJHIUJOH SBOHF PG UIF GPSXBSE MJHIUT t BLF TVSF UIBU DVSSFOU MFHJTMBUJPO JO ZPVS ...

Page 17: ...ASS OF LOAD AND CENTRE OF GRAVITY Before taking up a load you must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitudinal position of the centre of gravity is 500 or 600 mm from the base of the forks as model of lift truck fig B1 For a higher centre of gravity contact your dealer For irregular loads determine the transverse centre o...

Page 18: ...BM TPMVUJPOT exist consult your dealer Never lift a load with a single fork Bewareoftherisksoftrappingorsquashinglimbswhenmanuallyadjustingtheforks Move the lift truck forward slowly 1 and bring the forks to stop in front of the load fig D3 if necessary slightly lift the mast 2 while taking up the load Bring the load into the transport position Tilttheloadfarenoughbackwardstoensurestability lossof...

Page 19: ...cline the carriage 2 backwards to stabilize the load fig E3 Tilt the load sufficiently backwards to ensure its stability Reverse the lift truck 1 very carefully and gently to free the load Lower the mast 2 to bring the load into transport position fig E4 LAYING A HIGH LOAD ON TYRES Approach the load in the transport position in front of the pile fig E5 Raise the mast 1 until the load is higher tha...

Page 20: ...ompanies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be indicated LUBRICANTANDFUELLEVELS Use the recommended lubricants never use contaminated lubricants Do not fill the fuel tank when the I C engine is running Only fill up the fuel tank in areas specified for this purpose Do not fill the fuel tank to the ...

Page 21: ...disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHINGTHELIFTTRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift truck doors windows cowls During washing avoid the articulations and electrical components and connections If necessary protect against pen...

Page 22: ...ct to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a maximum 3FNPWF UIF JOKFDUPST BOE TQSBZ UIF QSPUFDUJWF QSPEVDU JOUP FBDI DZMJOEFS GPS UXP TFDPOET XJUI UIF QJTUPO JO MPX OFVUSBM QPTJUJPO 5VSO UIF DSBOLTIBGU PODF TMPXMZ BOE SFGJU UIF JOKFDUPST TFF ...

Page 23: ...D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect the engine cut off solenoid Lubricate the lift truck completely see 3 MAINTENANCE SERVICING SCHEDULE Makesuretheareaisadequatelyventilatedbeforestartingupthelifttruck Start up the lift truck following th...

Page 24: ...1 20 647003 EN 03 01 2012 ...

Page 25: ...2 1 2 DESCRIPTION 647003 EN 03 01 2012 ...

Page 26: ...o POWERSHIFT Série 3 E3 2 32 CHARACTERISTICS MC 70Turbo POWERSHIFT Série 3 E3 2 34 CHARACTERISTICS OF MASTSWITH ROLLERS MC 30Turbo Série 3 E3 2 36 CHARACTERISTICS OF MASTSWITH ROLLERS M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 2 37 CHARACTERISTICS OF MASTSWITH ROLLERS M40 4Turbo Série 3 E3 2 38 CHARACTERISTICS OF MASTSWITH ROLLERS M 50 4Turbo Série ...

Page 27: ...urbo POWERSHIFT Série 3 E3 2 56 DIMENSIONS AND LOAD CHART MC 60Turbo POWERSHIFT Série 3 E3 2 57 DIMENSIONS AND LOAD CHART MC 70Turbo POWERSHIFT Série 3 E3 2 58 INSTRUMENTS AND CONTROLS MC 30Turbo Série 3 E3 2 60 INSTRUMENTS AND CONTROLS M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 2 62 INSTRUMENTS AND CONT...

Page 28: ...T Série 3 E3 MC 50 Turbo POWERSHIFT Série 3 E3 MC 60 Turbo POWERSHIFT Série 3 E3 MC 70 Turbo POWERSHIFT Série 3 E3 6 Déclare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et à leurs transpositions en droit national Complies with the following directives and their transpositions into national law 2006 42 CE 8 Pour les machines annexe IV For annex IV machines 9...

Page 29: ...ito 6 Dichiara che questa macchina 7 È conforme alle direttive seguenti e alle relative trasposizioni nel diritto nazionale 8 Per le macchine Allegato IV 9 Numero di Attestazione 10 Organismo notificato 15 norme armonizzate applicate 16 altre norme e specifiche tecniche applicate 17 Stabilita a 18 Data 19 Nome del firmatario 20 Funzione 21 Firma lt 1 CE atitikties deklaracija originalas 2 Bendrovė...

Page 30: ...truction accumulator 2 24653 Securing and slinging point 3 234802 Diesel fuel 4 234798 Hydraulic oil SAFETY PLATES AND STICKERS Youmustreplaceillegibleordamagedplates Contactyourdealer 1 EXTERNALPLATESANDSTICKERS 4 2 2 2 3 1 647003 EN 03 01 2012 ...

Page 31: ...2 7 2 STICKERSANDPLATESUNDERTHEENGINEHOOD REF PART NUMBER DESCRIPTION 1 293887 Anti freeze 2 259398 Water diesel separator 1 2 647003 EN 03 01 2012 ...

Page 32: ...FECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezz...

Page 33: ...tion sheet 9 203928 Manipulator function sheet 10 203929 Manipulator function sheet 11 268491 Break fluid instruction 12 76571 Forward reverse lever 13 Consult your dealer Load chart according to model 14 Consult your dealer Load chart according to model 15 Consult your dealer Load chart according to model 16 Consult your dealer Load chart according to model 17 Consult your dealer Load chart accor...

Page 34: ...re Adelante Arrière Rear Posteriore Trasero kW kg daN kg daN daN MANITOU BF 44158 ANCENIS CEDEX FRANCE N 295449 MODELE MODEL MODELLO MODELO SERIE SERIES Année de fabrication Year of manufacture Anno di fabbricazione Año de fabricación N de série Serial Nr N di serie N de serie Masse à vide Unladen mass Massa a vuoto Masa en vacio P T R A Authorized gross vehicle weight P T C A P T R A Effort de tr...

Page 35: ...bo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 Type MANITOU reference N de série GEARBOX FIG D MC 40Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 Type Référence MANITOU N de série FRONTAXLE FIG E Type Serial Nr MANITOU reference B C D E 647003 EN 03 01 2012 ...

Page 36: ... 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 Mast identification Nr MASTWITHROLLERS FIG J M 40 4Turbo Série 3 E3 MC 40Turbo POWERSHIFT Série 3 E3 M 50 4Turbo Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 Mast identification Nr MASTWITHROLLERS FIG K MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 Mast identification Nr ATTACHMENTM...

Page 37: ...2 13 647003 EN 03 01 2012 ...

Page 38: ...nt Switch for 2 4 drive wheels No Front tyres CONTINENTAL Size 14 5R20 18PR MPT80 TL Pressure bar 3 5 Rear tyres GOODYEAR Size 10R17 5 134 132M G291 Pressure bar 5 5 ELECTRIC CIRCUIT Battery Standard 12 V 110 Ah 750 A EN Option 12 V 135 Ah 850 A EN Alternator 12 V 65 A Type DENSO A115i Starter 12 V 3 2 kW Type ISKRA AZE BRAKE CIRCUIT Service brake Non servo hydraulic brake Type of brake Oil immers...

Page 39: ...d kg 8090 Axle weight with standard mast transport position Front unladen kg 2250 Rear unladen kg 2840 Front rated load kg 7050 Rear rated load kg 1040 Drag strain on the coupling hook Unladen sliding daN 1873 At rated load transmission setting daN 4830 Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capa...

Page 40: ... standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded ...

Page 41: ...load kg 8400 Axle weight with standard mast transport position Front unladen kg 2950 Rear unladen kg 2850 Front rated load kg 7320 Rear rated load kg 1080 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capacity un...

Page 42: ...g to standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loa...

Page 43: ...load kg 9100 Axle weight with standard mast transport position Front unladen kg 2860 Rear unladen kg 3240 Front rated load kg 7910 Rear rated load kg 1190 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capacity un...

Page 44: ...g to standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loa...

Page 45: ...load kg 8480 Axle weight with standard mast transport position Front unladen kg 2980 Rear unladen kg 2900 Front rated load kg 7220 Rear rated load kg 1260 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capacity un...

Page 46: ...g to standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loa...

Page 47: ...kg 9180 Axle weight with standard mast transport position Front unladen kg 2870 Rear unladen kg 3310 Front rated load kg 7800 Rear rated load kg 1380 Drag strain on the coupling hook Unladen sliding daN 3560 At rated load transmission setting daN 5870 Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capaci...

Page 48: ...ndard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded rpm ...

Page 49: ...d load kg 10700 Axle weight with standard mast transport position Front unladen kg 2450 Rear unladen kg 4250 Front rated load kg 9280 Rear rated load kg 1420 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capacity...

Page 50: ... standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded ...

Page 51: ... kg 12660 Axle weight with standard mast transport position Front unladen kg 2570 Rear unladen kg 5090 Front rated load kg 10800 Rear rated load kg 1860 Drag strain on the coupling hook Unladen sliding daN 6205 At rated load transmission setting daN 10360 Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating ca...

Page 52: ...o standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded...

Page 53: ...oad kg 10535 Axle weight with standard mast transport position Front unladen kg 2445 Rear unladen kg 4090 Front rated load kg 9100 Rear rated load kg 1435 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capacity un...

Page 54: ...o standard NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded...

Page 55: ...g 12495 Axle weight with standard mast transport position Front unladen kg 2375 Rear unladen kg 5120 Front rated load kg 10700 Rear rated load kg 1795 Drag strain on the coupling hook Unladen sliding daN 1920 At rated load transmission setting daN 6089 Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capac...

Page 56: ...rd NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded rpm 220...

Page 57: ...ed load kg 15175 Axle weight with standard mast transport position Front unladen kg 3600 Rear unladen kg 5575 Front rated load kg 13660 Rear rated load kg 1515 Drag strain on the coupling hook Unladen sliding daN At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating capaci...

Page 58: ...d NF EN 13059 m s2 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 5 I C ENGINE Type PERKINS 1104D 44T NL38894 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1 3 4 2 Capacity cm3 4400 Bore and stroke mm 105 x 127 Compression ratio 18 2 1 Nominal rating loaded rpm 2200...

Page 59: ...ad kg 16820 Axle weight with standard mast transport position Front unladen kg 3735 Rear unladen kg 6085 Front rated load kg 14265 Rear rated load kg 2555 Drag strain on the coupling hook Unladen sliding daN 2720 At rated load transmission setting daN 8845 Pull strain with open carrier according to standard ISO 8313 daN HYDRAULIC CIRCUIT Hydraulic pump PARKER Type Gear Capacity cm3 37 Max rating c...

Page 60: ...462 167 3m70 3740 6 12 1793 2715 4662 167 4m00 4040 6 12 1983 2905 4962 167 4m50 4540 6 12 2233 3155 5462 167 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3740 6 12 1283 2205 4662 47 4m00 4040 6 12 1383 2305 4962 47 4m30 4340 6 12 1533 2455 5262 47 4m70 4740 6 12 1633 2555 5662 47 5m00 5040 6 12 1793 2715 5962 47 5m50 5540 6 12 1983 2905 6462 47 6m00 6040 6 12 2233 3155 6962 4...

Page 61: ...4332 167 3m50 3540 6 12 1633 2625 4532 167 3m70 3740 6 12 1793 2785 4732 167 4m00 4040 6 12 1983 2975 5032 167 4m50 4540 6 12 2233 3225 5532 167 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3740 6 12 1283 2275 4732 47 4m00 4040 6 12 1383 2375 5032 47 4m30 4340 6 12 1533 2525 5532 47 4m70 4740 6 12 1633 2625 5732 47 5m00 5040 6 12 1793 2785 6032 47 5m50 5540 6 12 1983 2975 6532...

Page 62: ...4417 32 3m50 3550 15 15 1768 2835 4617 32 3m70 3750 15 15 1868 2935 4817 32 4m00 4050 15 15 1968 3085 5517 32 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3750 15 15 1255 2310 4805 45 4m00 4050 15 15 1355 2410 5105 45 4m30 4350 15 15 1455 2510 5405 45 4m50 4550 15 15 1530 2585 5605 20 4m70 4750 15 15 1590 2645 5805 40 5m00 5050 10 15 1705 2760 6105 15 5m50 5550 10 15 1855 2910...

Page 63: ...15 15 1678 2735 4417 32 3m50 3560 15 15 1778 2835 4617 32 3m70 3760 15 15 1878 2935 4817 32 4m00 4060 15 15 1978 3085 5517 32 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3760 15 15 1265 2310 4805 45 4m00 4060 15 15 1365 2410 5105 45 4m30 4360 15 15 1465 2510 5405 45 4m50 4560 15 15 1540 2585 5605 20 4m70 4760 15 15 1600 2645 5805 40 5m00 5060 10 15 1715 2760 6105 15 5m50 5560...

Page 64: ...2680 4362 32 3m50 3550 15 15 1768 2780 4562 32 3m70 3750 15 15 1868 2880 4762 32 4m00 4050 15 15 2068 3030 5062 32 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3750 15 15 1255 2255 4750 45 4m00 4050 15 15 1355 2355 5050 45 4m30 4350 15 15 1455 2455 5350 45 4m50 4550 15 15 1530 2530 5550 20 4m70 4750 15 15 1590 2590 5750 40 5m00 5050 10 15 1705 2705 6050 15 5m50 5550 10 15 1855...

Page 65: ...3360 15 15 1678 2680 4362 32 3m50 3560 15 15 1778 2780 4562 32 3m70 3760 15 15 1878 2880 4762 32 4m00 4060 15 15 2028 3030 5062 32 TRIPLE MASTWITHTOTAL FREE ACTING LIFT MAST HL Z Y LL H H1 H2 3m70 3760 15 15 1265 2255 4750 45 4m00 4060 15 15 1365 2355 5050 45 4m30 4360 15 15 1465 2455 5350 45 4m50 4560 15 15 1540 2530 5550 20 4m70 4760 15 15 1600 2590 5750 40 5m00 5060 10 15 1715 2750 6050 15 5m50...

Page 66: ...N MAST HL Z Y LL H H1 H2 3m60 3670 15 15 0 3205 5005 0 4m00 4070 15 15 0 3405 5405 0 4m50 4570 15 15 0 3655 5905 0 HL Lift height in mm Z Forward tilting Y Backward tilting LL Free acting lift in mm H Overall height with retracted mast in mm H1 Overall height with extended mast in mm H2 Carriage overhang in mm 647003 EN 03 01 2012 ...

Page 67: ...2 43 647003 EN 03 01 2012 ...

Page 68: ... Front laden 3550 GOODYEAR 16 5 85 24 SGI 8PR TUBELESS PRESSURE 2 5 2 5 2 5 2 5 Front unladen 1500 1450 1500 1450 Front laden 3650 3950 3600 3900 MICHELIN 380 75 R20 XMCL 148A8 TUBELESS PRESSURE 3 5 Front unladen 1150 Front laden 3550 13 00 R24 XGL A2TG TUBELESS PRESSURE 3 5 4 Front unladen 1500 1450 Front laden 3650 3950 18R22 5 XF TUBELESS PRESSURE 4 5 5 5 7 7 5 Front unladen 1250 1300 1800 1850...

Page 69: ...LESS PRESSURE 4 6 5 8 Rear unladen 1400 2050 2550 Rear laden 500 700 900 265 70R19 5 HRS1 140 138M TUBELESS PRESSURE 9 2 9 9 Rear unladen 2800 3050 Rear laden 750 1300 DUNLOP 9 00 16 EM5 10PR PRESSURE 3 Rear unladen 1500 Rear laden 550 10 5 80 18TG42 10PR TUBELESS PRESSURE 3 5 3 5 3 5 3 5 Rear unladen 1500 1600 1450 1650 Rear laden 550 600 650 700 12 0 18T86 12PR TUBELESS PRESSURE 2 2 2 2 Rear unl...

Page 70: ...895 MICHELIN 380 75 R20 XMCL 148A8 TUBELESS 3 5 1150 2550 13 00 R24 XGL A2TG TUBELESS 3 5 1500 2 75 1 27 539 1161 3650 1 59 1 48 1240 2674 4 1450 2 98 1 38 479 1033 3950 3 37 1 56 1170 2524 18R22 5 XF TUBELESS 4 5 1250 1 39 0 64 868 1872 4650 3 37 1 56 1485 3201 5 5 1300 1 66 0 77 787 1697 5400 7 1800 6850 7 5 1850 2 31 1 07 800 1726 7150 445 65R19 5 XZY 165K TUBELESS 7 1800 6850 7 5 1850 4 63 400...

Page 71: ...BELESS 9 2 750 2800 9 9 1300 3050 DUNLOP 9 00 16 EM5 10PR 3 550 4 98 2 74 110 203 1500 6 57 3 08 228 487 10 5 80 18TG42 10PR TUBELESS 3 5 550 600 650 700 1450 1500 1600 1650 12 0 18T86 12PR TUBELESS 2 2 650 5 23 1 73 125 377 700 5 35 1 77 131 397 1450 6 37 2 11 226 682 1650 6 57 2 19 251 752 GOODYEAR 10R17 5 G291 134M 5 5 500 550 600 4 29 3 24 140 185 1400 1500 6 38 4 76 235 315 1600 8 5 700 5 00 ...

Page 72: ...PACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALE...

Page 73: ...ICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHMENT ZUBEHÖR EQUIPO ATTREZZATURA Q kg 3700 2600 2600 2380 1690 500 600 1100 2600 2380 1690 60E SS B621 100E SS B551 100E SS B687 221081 SUIVANT NORME EN 1726 1 RATED CAPACITY ACTUAL CAPACITIES according to standard EN 1726 1 1 Up to height of 2 For maximum height of VERTICAL MAST ATTACHMENT ACTUAL CAPACITIES A mm 1...

Page 74: ...PAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST...

Page 75: ...ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTACHM...

Page 76: ...KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MA...

Page 77: ...S ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT ATTAC...

Page 78: ... KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL M...

Page 79: ...ECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT...

Page 80: ...EKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERT...

Page 81: ...TIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTICAL MAST VERTIKALER MAST MASTIL VERTICAL RAMPA VERTICALE EQUIPEMENT A...

Page 82: ...KTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA n 1 Jusqu à hauteur de levée Up to height of Bis zur hubhöhe Hasta altura de elevación Sino ad altezza di sollevamento 2 Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura máxima de Per altezza massima di MAT VERTICAL VERTI...

Page 83: ...2 59 647003 EN 03 01 2012 ...

Page 84: ...2 60 INSTRUMENTS AND CONTROLS MC 30Turbo Série 3 E3 11 22 23 26 5 8 7 3 18 18 18 6 4 21 20 19 9 12 13 1 2 17 15 14 20 20 16 21 5 647003 EN 03 01 2012 ...

Page 85: ... PEDAL AND TRANSMISSION CUT OFF 14 DIFFERENTIAL LOCK PUSH BUTTON 15 GEAR LEVER AND TRANSMISSION CUT OFF 16 FORWARD NEUTRAL REVERSE GEAR SELECTION 17 PARKING BRAKE LEVER 18 HYDRAULIC CONTROLS 19 HEATER CONTROL OPTION 20 HEATING VENTS OPTION 21 DOOR LOCKS OPTION 22 DOOR RELEASE SWITCHES OPTION 23 DOCUMENT HOLDER NET 24 FRONT LIGHTS NOT ILLUSTRATED OPTION 25 REAR LIGHT NOT ILLUSTRATED OPTION 26 LEVEL...

Page 86: ... 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 11 22 23 26 8 7 3 18 18 18 6 4 21 20 19 9 12 13 1 2 17 15 14 20 20 16 21 5 647003 EN 03 01 2012 ...

Page 87: ...E BRAKE PEDAL AND TRANSMISSION CUT OFF 14 DIFFERENTIAL LOCK PUSH BUTTON 15 GEAR LEVER AND TRANSMISSION CUT OFF 16 FORWARD NEUTRAL REVERSE GEAR SELECTION 17 PARKING BRAKE LEVER 18 HYDRAULIC CONTROLS 19 HEATER CONTROL 20 HEATING VENTS 21 DOOR LOCKS 22 DOOR RELEASE BUTTONS 23 DOCUMENT HOLDER NET 24 FRONT LIGHTS NOT ILLUSTRATED 25 REAR LIGHTS NOT ILLUSTRATED 26 LEVEL INDICATOR NOTE All the terms such ...

Page 88: ... MC 40Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 21 16 20 20 14 17 2 1 13 12 9 19 5 20 21 4 6 18 18 18 3 13 27 11 22 23 26 8 7 647003 EN 03 01 2012 ...

Page 89: ...E BRAKE PEDAL AND TRANSMISSION CUT OFF 14 DIFFERENTIAL LOCK PUSH BUTTON 16 FORWARD NEUTRAL REVERSE AND GEAR SELECTOR 17 PARKING BRAKE LEVER 18 HYDRAULIC CONTROLS 19 HEATER CONTROL 20 HEATING VENTS 21 DOOR LOCKS 22 DOOR RELEASE BUTTONS 23 DOCUMENT HOLDER NET 24 FRONT LIGHTS NOT ILLUSTRATED 25 REAR LIGHTS NOT ILLUSTRATED 26 LEVEL INDICATOR 27 STEERING WHEEL ADJUSTMENT LEVER NOTE All the terms such a...

Page 90: ... 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS LONGITUDINAL ADJUSTMENT Pull the locking lever 1 upwards Slide the seat to the desired position Release the lever and be sure it returns to the lock position SEAT SUSPENSION ADJUSTMENT Pull and lift up the locking lever 2 so as to place it into one of these five...

Page 91: ...ver 1 until green appears and adjust the height of the seat while checking that the green in display 2 remains visible Toavoidcausinganydamage donotactivatethecompressorforover1minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortable...

Page 92: ...STMENT FIG I Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position SERVICING FIG J Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame Arockinghead restincreasestheriskofanaccident Avoid wetti...

Page 93: ...cuit for the cause of the malfunction RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied RED BATTERY CHARGE WARNING INDICATOR LIGHT If the red lamps and the buzzer come on when the lift truck is running stop the I C engine immediately and check the electrical circuit as well as the alternator belt RED I C ENGINE OIL PRESSURE LAMP If the lamp and the buzzer come on when the...

Page 94: ...nt of an abnormal dropping of the level consult your dealer RED I C ENGINE WATER TEMPERATURE LAMP If the lamp and the buzzer come on when the lift truck is running stop the I C engine immediately and investigate the cooling circuit for the cause of the malfunction RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied RED BATTERY CHARGE WARNING INDICATOR LIGHT If the red lamps...

Page 95: ...ansmission cut off to service brake pedal effected D WARNING LIGHTS Optional for MC 30 Série 3 E3 This switch enables the L H and R H Indicators to be switched on simultaneously with the ignition off The signal light indicates that the switch is being used E REAR WINDSCREEN WIPER OPTIONAL ROOF WINDSCREEN WIPER Optional for MC 30 Série 3 E3 F OPTION MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 30...

Page 96: ... 3 MAINTENANCE B EVERY 50 HOURS SERVICE 8 WINDSCREENWASHERTANK See 3 MAINTENANCE B EVERY 50 HOURS SERVICE 9 FUSESANDRELAYSINTHECAB Optional for MC 30Turbo Série 3 E3 Remove the casing to access fuses F1 to F24 Alwaysreplaceafaultyfusewithanotherofequivalentrating Neveruseafusethathasbeenrepaired F1 Light switch power supply horn and indicators 15A F2 Hazard warning lights power supply 10A F3 Rear ...

Page 97: ...3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 OPTION MC 40Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 F24 OPTION MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 30 2Turbo Série 3 E3 MC 40Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 70Turb...

Page 98: ...CEBRAKEPEDALANDTRANSMISSIONCUT OFF MC 40Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 SERVICE BRAKE PEDAL The pedal applies on the front and rear wheels by an hydraulic brake system and allows the lift truck to be slowed down and stopped TRANSMISSION CUT OFF PEDAL This pedal progressively cuts off the transmission thu...

Page 99: ...PGG JO OE HFBS BOE TXJUDI UP SE JG UIF DPOEJUJPOT BOE TUBUF PG UIF SPBE QFSNJU JU t BOEMJOH SE HFBS 2nd gear in restricted spaces t PBEJOH SFDMBJNJOH XJUI CVDLFU NBOVSF GPSL FUD OE HFBS t BSUI NPWJOH TU HFBS 16 FORWARD NEUTRAL REVERSEGEARSELECTION MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Sér...

Page 100: ...cates the selected gear and the position of the gear reverser 4th only in forward gear t 3FE XIFO JO OFVUSBM t SFFO XIFO JO GPSXBSE HFBS t FMMPX XIFO JO SFWFSTF HFBS 5 6 7 Operating test see repair manual 8 The green LED comes on when the lift truck is at a standstill If it lights when driving consult your dealer N The red LED lights in the following two cases When the reversing lever is in neutra...

Page 101: ...hen lowering TILTING THE MAST The lever B backward for backward tilting The lever B forwards for forward tilting ATTACHMENT The lever C forwards or backwards 19 HEATERCONTROL Optional for MC 30 Série 3 E3 Allows the temperature inside the cab to be adjusted A With the valve closed the fan delivers fresh air B With the valve opened completely the fan delivers warm air The intermediate positions all...

Page 102: ...ear indicator B Left rear stoplight C Left tail light D Right tail light E Right rear stoplight F Right rear indicator 26 LEVELINDICATOR Enables the operator to check that the lift truck is in the horizontal position 27 STEERINGWHEELADJUSTMENTLEVER Optional for MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M...

Page 103: ...2 79 647003 EN 03 01 2012 ...

Page 104: ... trailer or attachment which is not in perfect working order Using a trailer in poor condition may affect the lift truck s steering and braking and hencesafety If a third party helps in coupling or uncoupling the trailer this person must be permanently visible to the driver and wait until the lift truck has stopped the handbrakeisonandtheI C engineisswitchedoffbeforeperformingtheoperation A TOWING...

Page 105: ...2 81 647003 EN 03 01 2012 ...

Page 106: ...e working properly have it examined by your dealer see 3 MAINTENANCE H EVERY 2 YEARS AIR CONDITIONING OPTION Never try to repair any possible problems byyourself DESCRIPTION OF THE AIR CONDITIONING CONTROLS A Air conditioning system ON OFF control switch with indicator lamp Only works when control switch C set to 1 2 or 3 B Air temperature control C Air flow and fan speed control When this control...

Page 107: ... reacts and LED A flashes red 7 FINTRONICANTI STARTSYSTEM MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 OPERATION Switch on the lift truck and set the black key A next to the antenna B maximum 80 mm Wait a few seconds for red LED C to go out before starting the lift truck NOTE You can ...

Page 108: ...2 84 647003 EN 03 01 2012 ...

Page 109: ...3 1 3 MAINTENANCE 647003 EN 03 01 2012 ...

Page 110: ...3 2 647003 EN 03 01 2012 ...

Page 111: ...IFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 3 9 LUBRICANTS AND FUEL MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 3 10 LUBRICANTS AND FUEL MC 40Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 3 12 SERVIC...

Page 112: ...ANITOUPARTSFORMAINTENANCEOPERATIONS YOUBENEFIT Through its network MANITOU provides the user with EXPERTISE Know how and competence The guarantee of high quality work Original replacement components Help with preventive maintenance Efficient help with diagnosis Improvements due to experience feedback Operator training Only the MANITOU network has detailed knowledge of the design of the lift truck ...

Page 113: ... 104 BRAKE SYSTEM 01 Service brake and parking brake operation 02 Brake fluid level 105 LUBRICATION AND GREASING 106 JIB MANISCOPIC MANIACCESS ASSEMBLY 01 Beam and telescope s 02 Skid 03 Hinges 04 Carriage 05 Forks 107 MAST ASSEMBLY 01 Fixed and mobile uprights 02 Carriage 03 Chains 04 Rollers 05 Forks 108 ATTACHMENTS 01 Fitting on machine 02 Hydraulic couplings 109 CABIN PROTECTOR ELECTRIC CIRCUI...

Page 114: ...FUEL FILTER CARTRIDGE Part number 605013 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 226611 FUEL PRE FILTER CARTRIDGE Part number 706497 Change 500 H This periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for cleaning and changing TRANSMISSION GEAR BOX OIL FILTER Part number 561749 Change 500 H HYDRAULIC HYDRAULIC RETURN OIL FILTER CARTRIDGE Pa...

Page 115: ...CLONIC PRE FILTER OPTION Part number 224713 Clean 10 H FUEL FILTER CARTRIDGE Part number 605013 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 226611 FUEL PRE FILTER CARTRIDGE Part number 706497 Change 500 H This periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for cleaning and changing TRANSMISSION GEAR BOX OIL FILTER Part number 561749 Change 5...

Page 116: ...ARTRIDGE Part number 563415 Change 1000 H CYCLONIC PRE FILTER OPTION Part number 224713 Clean 10 H FUEL FILTER CARTRIDGE Part number 605013 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 226611 FUEL PRE FILTER CARTRIDGE Part number 706497 Change 500 H This periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for cleaning and changing TRANSMISSION GEA...

Page 117: ...ILTER CARTRIDGE Part number 563415 Change 1000 H CYCLONIC PRE FILTER Part number 224713 Clean 10 H FUEL FILTER CARTRIDGE Part number 605013 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 226611 FUEL PRE FILTER CARTRIDGE Part number 706497 Change 500 H This periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for cleaning and changing TRANSMISSION GEA...

Page 118: ...ing liquid protection 30 2 l 5 l 20 l 473076 470077 470078 Cooling liquid protection 25 2 l 5 l 20 l 554002 554003 554004 FUEL TANK 85 Liters Diesel fuel TRANSMISSION ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER GEAR BOX 15 5 Liters MANITOU Oil Automatic transmission 1 l 20 l 55 l 209 l 1000 l 62148 546332 546217 546195 720148 53 4 44 0 6 7 34 0 5 MANITOU Grease BLUE multi...

Page 119: ...0 Mechanical transmission 2 l 5 l 20 l 55 l 209 l 499237 720184 546330 546221 546220 REAR WHEEL REDUCER 0 75 Liter MANITOU Oil SAE80W90 Mechanical transmission 2 l 5 l 20 l 55 l 209 l 499237 720184 546330 546221 546220 PIVOTSREAR WHEEL REDUCER MANITOU Grease BLUE multi purpose 400 g 1 kg 5 kg 20 kg 50 kg 161589 720683 554974 499233 489670 REAR AXLE OSCILLATION MANITOU Grease BLUE multi purpose 400...

Page 120: ...n 25 2 l 5 l 20 l 554002 554003 554004 FUEL TANK MC 40Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 85 Liters 85 Liters 115 Liters 115 Liters Diesel fuel TRANSMISSION ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER GEAR BOX 12 5 Liters MANITOU Oil Automatic transmission 1 l 20 l 55 l 209 l 1000 l...

Page 121: ...ecial immersed brakes 5 l 20 l 209 l 1000 l 545976 582391 546222 720149 FRONT WHEELS REDUCERS 0 75 Liter MANITOU Oil SAE80W90 Mechanical transmission 2 l 5 l 20 l 55 l 209 l 499237 720184 546330 546221 546220 FRONT AXLE COOLING CIRCUIT MC 40Turbo POWERSHIFT Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 Optional for MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 9 5 Liters MANITOU ...

Page 122: ...ilter cartridge 3 40 R I C engine silent blocks C I C engine rates C Valves clearances C C Cooling liquid 3 46 V Radiator C Water pump and the thermostat C Alternator and the starter motor C Turbocompressor C Fuel system 3 48 P TRANSMISSION Gear box oil level 3 17 C C Transmission universal joint 3 21 G G G C Gear box oil filter 3 36 R R Gear box oil 3 41 V V Gear box sump strainer 3 41 N Silentbl...

Page 123: ...axle cooling circuit filter 3 39 R R Front wheels reducers oil 3 44 V V Wear of front axle brake discs C Front wheels reducers clearance C REAR AXLE MC 30Turbo Série 3 E3 Swivel pins 3 26 G G Steering cylinder head axle 3 26 G G Rear axle oscillation 3 26 G G G C Rear axle C REAR AXLE M 26 2Turbo Série 3 E3 M 30 2Turbo Série 3 E3 Swivel pins 3 27 G G Steering cylinder foot axles 3 27 G G Rear axle...

Page 124: ...er to facilitate the setting and the removal of the radiator cap Check visually that there is no leakage in the radiator and pipes Toavoidanyriskofsprayingorburning waituntiltheI C enginehascooleddownbeforeremovingthecooling circuit filler plug If the cooling liquid is very hot add only hot cooling liquid 80 C In an emergency you can usewaterasacoolingliquid thenchangethecoolingcircuitliquidassoon...

Page 125: ...s given as a guide however the pre filter must be emptied as soon as impurities reach the MAXI level on the tank Loosen nut 1 fig A5 remove cover 2 fig A5 and empty the tank Clean the pre filter unit with a clean dry cloth and reassemble the unit Whencleaning takecarenottoletimpuritiesintothedryairfilter A6 GEARBOXOILLEVEL CHECK MC 30Turbo Série 3 E3 M 26 2Turbo Série 3 E3 M 26 4Turbo Série 3 E3 M...

Page 126: ...thelifttruck A7 TYREPRESSUREANDWHEELNUTTORQUE CHECK Check the condition of the tyres to detect cuts protuberances wear etc Check the torque load of the wheel nuts Non compliance with this instruction can cause damage and rupture to the wheel bolts and distortion to the wheels Wheel nut tightening torque t SPOU UZSFT N t 3FBS UZSFT N MC 30Turbo Série 3 E3 t 3FBS UZSFT N M 26 2Turbo Série 3 E3 M 30 ...

Page 127: ...3 19 647003 EN 03 01 2012 ...

Page 128: ...eprotectedduringthisintervention Clean the cartridge seal surfaces with a damp clean lint free cloth and grease with a silicone lubricant MANITOU reference 479292 Check visually the outer condition of the air filter and its mounts Verify the condition of the hoses and their mounts also Nevercleanthedryairfiltercartridgebywashingitinliquid Donotcleanbyanymeansthesafetycartridgelocatedinsidethefilte...

Page 129: ...M 26 4Turbo Série 3 E3 M 30 2Turbo Série 3 E3 M 30 4Turbo Série 3 E3 Place the lift truck on level ground with the mast in a vertical position and the forks raised approximately 200 mm Check the alignment of the mast lifting chains between the carriage s chain fasteners and the chain rollers Manually verify the chain tension if necessary adjust as following while ensuring that the carriage is perp...

Page 130: ...the alignment of the mast lifting chains between the carriage s chain fasteners and the chain rollers Manually verify the chain tension if necessary adjust as following while ensuring that the carriage is perpendicular to the mast Untighten the lock nut 1 fig B5 of the chain tension adjuster Adjust the tension by tightening or untightening the nut 2 fig B5 while checking the alignment of the lifti...

Page 131: ...L and remove the surplus of grease 1 Lubricators of the articulation axles at the foot of the mast 2 lubricators fig B6 1 2 Lubricators of the tilt cylinders foot axles 2 lubricators fig B6 2 3 Lubricators of the tilt cylinders head axles 2 lubricators fig B6 3 4 Lubricators of upper guide rollers on mast 2 lubricators fig B6 4 5 Lubricators of lower guide rollers on mast 2 lubricators fig B6 5 NO...

Page 132: ... AND FUEL and remove the surplus of grease 1 Lubricators of the articulation axles at the foot of the mast 2 lubricators fig B6 1 2 Lubricators of the tilt cylinders foot axles 2 lubricators fig B6 2 3 Lubricators of the tilt cylinders head axles 2 lubricators fig B6 3 4 Lubricators of upper guide rollers on mast 2 lubricators fig B6 4 5 Lubricators of lower guide rollers on mast 2 lubricators fig...

Page 133: ...intain the oil level at maximum as cooling depends on the oil flowing through the tank B8 BRAKEOILLEVEL CHECK Place the lift truck on level ground Remove the front plate 1 fig B8 1 The level is correct when it is at the MAXI level on the tank If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the filler port 2 fig B8 2 Check visually that there is no leakage in the tank and pipes Refit ...

Page 134: ...r jet Check its condition and change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the filter and protective casing B12 REARAXLE GREASE MC 30Turbo Série 3 E3 Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the swivel pins 6 lubricators fig B12 1 2 Lubricators of the steering cylinder he...

Page 135: ... Lubricators of the rear axle oscillation pin 2 lubricators fig B12 3 B12 REARAXLE GREASE M 26 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 30 4Turbo Série 3 E3 M 50 4Turbo Série 3 E3 Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the transmission reduction gear box pivots 2 lubricators fig B12 1 2 Lubricat...

Page 136: ...MC 70Turbo POWERSHIFT Série 3 E3 Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the swivel pins 4 lubricators fig B12 1 2 Lubricators of the rear axle oscillation pin 2 lubricators fig B12 2 B12 1 1 1 B12 2 2 2 647003 EN 03 01 2012 ...

Page 137: ...3 29 647003 EN 03 01 2012 ...

Page 138: ...ARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the compressor Under a normal pressure exerted with the thumb 45 N the belt should move approximately 10 mm Carry out adjustments if necessary Untighten screws 1 fig C2 by two to three thread turns Swivel the compressor assembly so as to obtain the belt tension required Retighten screws 1 fig C2 Ifthecompressor...

Page 139: ... by tightening or loosening the nuts 1 fig C4 2 to obtain a play of 1 5 mm between the cams 2 fig C4 2 and the stops 3 fig C4 2 Themanufacturer ssettingsofthestopsmustneverbechanged 645 5 1 3 3 Leave the parking brake in position B fig C4 1 Progressively tighten the end piece of the lever 4 fig C4 1 and recheck braking Repeat the operation until the correct braking adjustment is obtained C5 CAB VE...

Page 140: ...l plug 1 fig C7 tightening torque 34 to 49 N m C8 FRONTWHEELREDUCERSOILLEVEL CHECK Place the lift truck on level ground with the I C engine stopped Check the level on each front wheel reducer Place level plug 1 fig C8 in the horizontal position Remove the level plug the oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the same hole Replace...

Page 141: ...th the I C engine stopped Check the level on each rear wheel reducer Place level plug 1 fig C10 in the horizontal position Remove the level plug the oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the same hole Replace and tighten the level plug 1 fig C10 tightening torque 34 to 49 N m C10 1 647003 EN 03 01 2012 ...

Page 142: ...ean lint free cloth Lightly grease the new oil filter seal and refit the oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS on the filter bracket Tightentheoilfilterbyhandpressureonlyandlockthefilterinplacebyaquarterturn FILLING UP THE OIL Refit and tighten drain plug 2 fig D1 2 Tightening torque 30 to 40 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 5 fig D...

Page 143: ...and the I C engine and the connection and state of the clogging indicator on the filter Before mounting check the state of the new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Introduce the cartridge into the filter axis and push it in pressing the edges and not the middle Reassemble the cover guiding the valve downwards D4 FUELPRE FILTER CHANGE Makesuretheelectricalcontactonthelifttru...

Page 144: ...and tighten it only and lock it with a quarter turn Close drain plug 1 fig D5 1 and remove the container Before starting the I C engine leave the ignition on for three minutes on the lift truck to give the lift pump time to release air from the filter Start up the I C engine and make sure there is no leakage If necessary bleed the fuel circuit see 3 MAINTENANCE G1 FUEL SYSTEM D6 GEARBOXOILFILTER C...

Page 145: ...y signs of wear Vigorously brush the chains to get rid of any foreign matter with a hard nylon brush and clean diesel fuel Rinse the chains by means of a paint brush impregnated with clean diesel fuel and dry them with a compressed air jet Moderately lubricate the chains see 3 MAINTENANCE LUBRICANTS AND FUEL Incaseoftechnicalfaults consultyourdealer D8 HYDRAULICRETURNOILFILTERCARTRIDGE CHANGE Stop...

Page 146: ... Série 3 E3 Place the lift truck on level ground with the I C engine stopped and the differential oil still warm Disposeofthedrainoilinanecologicalmanner Place a container under drain plugs 1 fig D11 and unscrew the plugs Remove level plug 2 fig D11 and filler plug 3 fig D11 in order to ensure proper emptying Refit and tighten drain plugs 1 fig D11 tightening torque 34 to 49 N m Fill up with oil s...

Page 147: ...5 fig D12 2 and replace the filter 6 fig D12 2 see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Becarefultomountthefilter6 fig D11 2 inthesamedirectionasthearrow Retighten the half clamp 3 fig D12 2 FILLING UP THE OIL Fill with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by oil level and filler port 2 fig D12 1 until the oil is flush with the edge of the port and put back the plug Start the I C engine...

Page 148: ...1 2 Refit and tighten the drain plug tightening torque 29 to 39 N m Fill the fuel tank with clean diesel filtered through the filler port Refit the filling cap E2 SAFETYDRYAIRFILTERCARTRIDGE CHANGE For the disassembly and reassembly of the dry air filter cartridge see 3 MAINTENANCE D3 AIR FILTER CARTRIDGE Gently remove the dry air filter safety cartridge 1 fig E2 taking care to avoid spilling the ...

Page 149: ...linanecologicalmanner CLEANING THE STRAINER Remove cover 2 fig E3 2 and set aside the O ring joint and sealing washer Allow the rest of the oil to drain away Remove and clean the strainer using a compressed air jet Clean the magnetic section on the plate Refit the assembly and tighten up plate 2 fig E3 2 tightening torque 18 to 31 N m FILLING UP THE OIL Refit and tighten drain plug 1 fig E3 1 tigh...

Page 150: ...E3 1 and unscrew it Remove the access panel 2 fig E3 2 Remove dipstick 3 fig E3 3 in order to ensure proper emptying Disposeofthedrainoilinanecologicalmanner FILLING UP THE OIL Refit and tighten drain plug 1 fig E3 1 tightening torque 54 to 61 Nm Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 4 fig E3 3 Run the I C engine at idle then check the level see 3 MAINTENANCE A5 GEA...

Page 151: ...ND BELTS Refit the strainer and the access panel 5 fig E5 4 Reconnect the hoses 4 fig E5 4 according to model of lift truck Refit the side panel 3 fig E5 3 FILLING UP THE OIL Clean and refit drain plug 1 fig E5 1 tightening torque 29 to 39 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 6 fig E5 2 Useacleancontainerandfunnelandcleantheundersideoftheoildrumbeforefilling Ch...

Page 152: ...he oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by level port 1 fig E9 The level is correct when the oil level is flush with the edge of the hole Refit and tighten the drain plug 1 fig E9 tightening torque 34 to 49 N m E10 REARAXLEDIFFERENTIALOIL DRAIN M 26 4Turbo Série 3 E3 M 40 4Turbo Série 3 E3 M 30 4Turbo Série 3 ...

Page 153: ...ange the oil in each rear wheel reducer Place drain plug 1 fig E11 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by level port 1 fig E11 The level is correct when the oil level is flush with the edge of the hole Refit and tighten the drai...

Page 154: ...rely while ensuring that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Refit and tighten the hose 1 fig F1 1 and drain plug 2 fig F1 2 tightening torque 40 N m Slowly fill up the cooling circuit see 3 MAINTENANCE LUBRICANTS A...

Page 155: ...ircuit under any circumstances as this would cause the coolant to be lost The cooling circuit contains a gas which can be dangerous under certain conditions This gas coolant R 134a is colourless odourless and heavier than air t G UIJT HBT JT JOIBMFE UBLF UIF WJDUJN JOUP GSFTI BJS HJWF PYZHFO PS BSUJGJDJBM SFTQJSBUJPO JG OFDFTTBSZ BOE DBMM B EPDUPS t G UIF HBT JT JO DPOUBDU XJUI UIF TLJO XBTI JU JN...

Page 156: ...connectors 5 fig G1 4 of all the injectors Temporarily refit the air filter outlet hose 2 fig G1 1 Activate the starter until the diesel fuel flows out free of air at high pressure connectors 5 fig G1 4 Do not engage the starter motor on a continual basis for more than 30 seconds and let it cool between unsuccessfulattempts Tighten the connections while the diesel fuel is flowing out tightening to...

Page 157: ...lip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Remove the security wedges and lower the lift truck with the jack Tighten the wheel nuts with a torque wrench see 3 MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE for tightening torque FRONT WHEEL For this operation we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU refere...

Page 158: ... above the overhead guard or the cab PLACING THE CABLE Unscrew the two screws 1 fig G3 1 on the roof and replace them with two MANITOU eyes 2 fig G3 2 Reference 72422 Pass the cable over the upper belt of the mobile upright and attach it to the eyes fig G3 3 UNLOCKING THE OVERHEAD GUARD OR THE CAB Remove the side panels 3 fig G3 4 3 fastening screws Unscrew the silentblock screws 4 fig G3 5 and re...

Page 159: ...e operation Reinsert and tighten the silentblock fastening screws Refit the side panels Restore the gear box lever bellows to its correct shape according to the model of lift truck Remove the cable the eyes and refit the two screws on the roof G4 FRONTHEADLAMPS ADJUST RECOMMENDED SETTING as per standard ECE 76 756 76 761 ECE20 4FU UP PG UIF EJQQFE CFBN JO SFMBUJPO UP UIF IPSJ POUBM MJOF of the hea...

Page 160: ...tre of gravity for lifting fig G6 1 A 1115 mm B 880 mm MC 30Turbo Série 3 E3 A 985 mm B 1015 mm M 26 2Turbo Série 3 E3 A 1060 mm B 940 mm M 30 2Turbo Série 3 E3 A 1025 mm B 1055 mm M 26 4Turbo Série 3 E3 A 1115 mm B 965 mm M 30 4Turbo Série 3 E3 A 1350 mm B 775 mm M 40 4Turbo Série 3 E3 A 1415 mm B 710 mm M 50 4Turbo Série 3 E3 A 1295 mm B 770 mm MC 40Turbo POWERSHIFT Série 3 E3 A 1410 mm B 655 mm...

Page 161: ...e platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the lift truck see 1 OPERATING AND SAFETY INSTRUCTIONS DRIVING INSTRUCTIONS UNLADEN AND LADEN STOW THE LIFT TRUCK Fix the chocks to the platform at the front and at the back of each tyre fig G7 1 Fix also the chocks to the platform in the insid...

Page 162: ...3 54 647003 EN 03 01 2012 ...

Page 163: ...4 1 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 647003 EN 03 01 2012 ...

Page 164: ...4 2 647003 EN 03 01 2012 ...

Page 165: ...urbo Série 3 E3 M 30 4Turbo Série 3 E3 4 6 TECHNICAL SPECIFICATIONS OF ATTACHMENTS M 40 4Turbo Série 3 E3 MC 40Turbo POWERSHIFT Série 3 E3 M 50 4Turbo Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 4 10 TECHNICAL SPECIFICATIONS OF ATTACHMENTS MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 4 14 ATTACHMENT SHIELDS 4 16 647003 EN 03 01 2012 ...

Page 166: ...4 4 647003 EN 03 01 2012 ...

Page 167: ...ed options Optional solutions exist consult your dealer Allattachmentswithasuspendedload winch cranejib cranejibwithwinch hook etc MUSTbeusedwithalifttruckequippedwithahydraulicmovementcut outdevice Inthiscase themovementcut outmustbeswitchedonandthetransverseattitudeperfectlyhorizontal Only attachments approved by MANITOU are to be used on our lift trucks see 4 ADAPTABLE ATTACHMENTS IN OPTION ON ...

Page 168: ...0166 570167 570168 570169 570170 570171 570163 570164 570165 Rated capacity 3000 kg 3000 kg 3000 kg Side shift 2 x 100 mm 2 x 100 mm 2 x 100 mm Width 1470 mm 1750 mm 2000 mm Weight 192 kg 219 kg 240 kg STANDARDISED FORK MC 30Turbo Série 3 E3 PART NUMBER 415727 415729 Section 125 x 40 x 1200 mm 125 x 45 x 1200 mm Weight 74 kg 79 kg M26 2Turbo Série 3 E3 M26 4Turbo Série 3 E3 M30 2Turbo Série 3 E3 M...

Page 169: ... BA 1500 S2 30N BA 2000 S2 30N PART NUMBER 751466 751467 751468 Rated capacity 1000 L 1200 kg 1500 L 1800 kg 2000 L 2000 kg Width 2022 mm 2022 mm 2022 mm Weight 480 kg 610 kg 700 kg DIGGING BUCKET SP 500 30N AD S3 SP 500 30NL AD S3 PART NUMBER 741444 741446 Rated capacity 500 L 900 kg 500 L 900 kg Width 1648 mm 2022 mm Teeth 4 6 Weight 420 kg 450 kg DIGGING BUCKET SP 700 40N AD S2 SP 1000 40NL AD ...

Page 170: ...4 8 CEREAL AND FERTILIZER BUCKET BCE 1500 40N BCE 2000 40N PART NUMBER 751469 751471 Rated capacity 2000 L 2400 kg 2000 L 2400 kg Width 2100 mm 2100 mm Weight 775 kg 870 kg 647003 EN 03 01 2012 ...

Page 171: ...KS GL 300 S2 GL 400 S2 GL 600 S2 PART NUMBER 174371 174372 174373 Rated capacity 300 L 660 kg 400 L 880 kg 600 L 1320 kg Weight 149 kg 157 kg 277 kg GL 800 S2 PART NUMBER 174374 Rated capacity 800 L 1760 kg Weight 308 kg HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER 653750 SPOUT BUCKET ADAPTABLE ON FORKS GL 1000 S2 GL 1500 S2 PART NUMBER 174375 174376 Rated capacity 1000 L 2200 kg 1500 L 3300 kg Wei...

Page 172: ...BER 415497 415498 Section 150 x 50 x 1200 mm 150 x 60 x 1200 mm Weight 112 kg 128 kg MC 40Turbo POWERSHIFT Série 3 E3 PART NUMBER 415493 415494 Section 150 x 50 x 1200 mm 150 x 60 x 1200 mm Weight 105 kg 124 kg M 50 4Turbo Série 3 E3 PART NUMBER 415499 Section 150 x 60 x 1200 mm Weight 138 kg MC 50Turbo POWERSHIFT Série 3 E3 PART NUMBER 415495 Section 150 x 60 x 1200 mm Weight 134 kg STANDARDISED ...

Page 173: ...ight 70 kg MC 50Turbo POWERSHIFT Série 3 E3 PART NUMBER 415742 Section 125 x 40 x 1200 mm Weight 65 kg STANDARD DOUBLE SIDE SHIFT CARRIAGE M 40 4Turbo Série 3 E3 MC 40Turbo POWERSHIFT Série 3 E3 DOUBLETDLA 40N PART NUMBER 572401 Rated capacity 2 x 2000 kg Side shift 2 x 150 100 mm Width 2 x 985 mm Weight 2 x 132 kg STANDARD DOUBLE SIDE SHIFT CARRIAGE M 50 4Turbo Série 3 E3 MC 50Turbo POWERSHIFT Sé...

Page 174: ...455 751460 Rated capacity 700 L 1260 kg 1000 L 1800 kg Width 2110 mm 2210 mm Teeth 6 6 Weight 605 kg 690 kg BUILDING BUCKET M 40 4Turbo Série 3 E3 MC 40Turbo POWERSHIFT Série 3 E3 SP 700 40N SD SP 1000 40N SD PART NUMBER 751452 751456 Rated capacity 700 L 1260 kg 1000 L 1800 kg Width 2100 mm 2200 mm Weight 605 kg 690 kg BUILDING BUCKET M 50 4Turbo Série 3 E3 MC 50Turbo POWERSHIFT Série 3 E3 SP 700...

Page 175: ...2000 50N BCE 2500 50N PART NUMBER 751470 751472 751474 Rated capacity 1500 L 1800 kg 2000 L 2400 kg 2500 L 3000 kg Width 2100 mm 2100 mm 2100 mm Weight 750 kg 845 kg 925 kg SPOUT BUCKET ADAPTABLE ON FORKS GL 1000 S2 GL 1500 S2 PART NUMBER 174375 174376 Rated capacity 1000 L 2200 kg 1500 L 3300 kg Weight 325 kg 375 kg HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER 653750 SPOUT BUCKET ADAPTABLE ON FORK...

Page 176: ... mm Weight 520 kg TECHNICAL SPECIFICATIONS OF ATTACHMENTS MC 60Turbo POWERSHIFT Série 3 E3 MC 70Turbo POWERSHIFT Série 3 E3 STANDARDISED FORK PART NUMBER 415702 Section 150 x 70 x 1500 mm Weight 176 kg LOAD BACK REST PART NUMBER 560858 560859 560860 Width 1750 mm 2000 mm 2400 mm Weight 206 kg 220 kg 256 kg 647003 EN 03 01 2012 ...

Page 177: ...1800 kg 1200 L 1800 kg Width 2200 mm 2200 mm Weight 695 kg 760 kg SPOUT BUCKET ADAPTABLE ON FORKS GL 1000 S2 GL 1500 S2 PART NUMBER 174375 174376 Rated capacity 1000 L 2200 kg 1500 L 3300 kg Weight 325 kg 375 kg HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER 653750 SPOUT BUCKET ADAPTABLE ON FORKS GL 600 S2 GL 800 S2 PART NUMBER 174373 174374 Rated capacity 600 L 1320 kg 800 L 1760 kg Weight 277 kg 30...

Page 178: ... than or equal to the width of the bucket PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854 206728 206726 Width 1850 mm 1950 mm 2000 mm PART NUMBER 223771 223773 206724 Width 2050 mm 2100 mm 2150 mm PART NUMBER 206099 206722 223775 Width 2250 mm 2450 mm 2500 mm 647003 EN 03 01 2012 Powered by TCPDF www tcpdf org ...

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