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Rebound Damping Fine Tuning: Figure 5

To adjust the  MARS Elite  and MARS Super 

Simply rotate the rebound-damping knob located on bot-

tom of the right leg.  Rotating the knob clockwise will

increase the damping, rotating the knob counter clock-

wise will reduce the damping.  Excessive rebound damp-

ing will give you a harsh ride over repetitive bumps (like

braking bumps) because the fork will pack up.

Insufficient rebound damping will make the fork overac-

tive, top out and slap back when landing from a jump.

We suggest that you try adjusting your fork on the active

side with minimum rebound. Then try it over a variety of

terrain and tune in more rebound from there. 

For additional tuning tips we recommend that you obtain a copy of the MRD tuning Manual P/N 85-

3696 (download from the web at www.answerproducts.com) and check out the MRD Race Tuning kits

available at your dealer.

VI. TROUBLE SHOOTING

Fork seems to top  out  or has a slight clunking feel when front wheel comes off the ground:

Excessive preload or insufficient rebound damping will result in a top  out.   Select spring’s that

better fit your weight and riding style, set the air pressure to a mid to low range, and increase the

rebound damping to eliminate top  out. 

The fork feels less active and is not getting the travel it used to when it was new:

Chances are that the fork is developing stiction.  Cleaning Microlube and applying light oil to the

stanchions should eliminate the problem.

Outer legs feel loose on inner legs and bushings, a knock or rock can be felt when pushed from side

to side: A very minute knock is normal with the new harder bushings.  If the knock is excessive or

you can feel the fork rocking then the bushings should be removed and replaced.  To do this contact

Answer Products or an authorized Manitou Dealer.

A small amount of oil seems to be leaking from top of the right leg at the adjuster cap:

If you store the 2001 MARS Fork upside down for a extended period of time a small amount of oil

may leak through the adjuster cap / knob assembly.  The cap area is not subjected to damping

pressure under normal use.  So you will not see any leakage with the fork right-side up..  A small

leak in that area will not affect the performance of the fork or cause any type of damage.  We rec-

ommend that you store your Manitou right side up.  If this condition causes any problems please

contact your Answer Products dealer or call our warranty tech department for prompt service.

Summary of Contents for 2001 MARS

Page 1: ...ing Do not ride your bicycle if the fork shows any signs of bending cracking leaking or if it is missing any of the originally supplied components Any fall from your bicycle can result in serious inju...

Page 2: ...ot be liable for any incidental or consequential damages If for any reason warranty work is necessary return the fork to the place of purchase In the USA dealers should call Answer Products at 661 257...

Page 3: ...to clear the 0 275 7MM thick secondary catch dropout The quick release must be tightened after it has adequate thread engagement 4 or more threads with the release adjusted to bicycle per manufacturer...

Page 4: ...switched with stiffer or softer versions to accommodate for different rider styles and terrain There s also a coil negative spring but it is available in one rate only and is designed to be pre loaded...

Page 5: ...le set the air pressure to a mid to low range and increase the rebound damping to eliminate top out The fork feels less active and is not getting the travel it used to when it was new Chances are that...

Page 6: ...commend If you feel any stiction developing with your fork give about 10 squirts with Prep M lube Push the fork up and down a few times to ensure that the lube penetrates properly and the go ride Your...

Page 7: ...removing screws 2 Pull the outer leg assembly down to remove from the inner legs and crown 3 Remove fork boots Note It is not recommended to remove the dust seal every time the fork is disassembled Th...

Page 8: ...parts thoroughly 2 Grease compression rod lightly Be sure rebound elastomer is installed onto compression rod 3 Slide on end cap second stage elastomer and install bottom clip 4 Install into left leg...

Page 9: ...thread in end cap Torque 30 in lb 3 5N m max 4 Install outer leg assembly see Figure 9 Add 5 WT Maxima or equivalent oil Do not over fill Check oil level see Figure 8 MARS ELITE AND MARS SUPER REBOUND...

Page 10: ...Install and hand tighten valve nut Be sure large blow off washer will slide over piston spacer and com press the small spring Torque valve nut to 12 in lb 1 3 N m max over tightening will dam age the...

Page 11: ...ELITE MARS SUPER BUSHING SEAL KIT 85 4111 MARS REBOUND DAMPING ASSEMBLY 85 3016 MARS ELITE MARS SUPER REBOUND DAMPING ASSEMBLY 85 9268 MARS COMPRESSION DAMPING ASSEMBLY 85 3018 MARS ELITE COMPRESSION...

Page 12: ...16 BOTTOM OUT WASHER 063181 RETAINING RING 040679 NOT REMOVABLE INCLUDING NEGATIVE SPRING LEFT LEG ASSEMBLY 062931 TORQUE 30 50 INCH LBS TORQUE 3 5 5 6 N M ADJUSTER KNOB 062503 O RING 3 4 x 7 8 040681...

Page 13: ...K BOOT 063249 O RING 3 4 X 7 8 040681 LOWER SHAFT 062970 DETENT BALL 040689 LOWER NEEDLE 062570 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 AIR SPRING CAP ASSEMBLY 061038 TORQUE 3 5 5...

Page 14: ...8 040681 DETENT BALL 040689 LOWER SHAFT 062970 O RING 5 32 x 9 32 041130 LOWER NEEDLE 062570 RIGHT LEG 062927 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 PISTON 062562 AIR SPRING KNOB...

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