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COMPRESSION DAMPER DISASSEMBLY: 

MARS Elite

1.  The compression damping assembly is almost identical to the lower shaft assembly. Remove

compression damping assembly from top of right leg. 

2.  Unscrew the compression damping adjuster all the way until it stops.  The knob and the nee-

dle do not need to be removed.  The shaft also does not need to be removed from the cap.

The threads are bonded to prevent leaking.

3.  Do not remove piston assembly from shaft. Remove the valve nut and disassemble damping

stack, make note of the exact order of the shims and spacers. 

MARS Super.

1. The Anti-Bob compression-damping shaft is assembled in a fixture at the factory to assure prop-

er alignment of the pistons and should not be disassembled. 

COMPRESSION DAMPER INSPECTION

1. Check the cap o-ring, all models, and piston o-ring Anti-Bob only for damage.
2. Check shims for permanent bends or damage.
3. Check all other parts for obvious damage, replace if necessary.
4. Replace all seals that have been removed.

COMPRESSION DAMPER REASSEMBLY

MARS Elite

1. Assemble shim stack and spacers onto the piston seat in exact order that they were removed.

Refer to Figure 15.  Apply a small amount of blue Loc-tite to piston seat threads. Install and

hand tighten valve nut.  Be sure large blow off washer will slide over piston spacer and com-

press the small spring. Torque valve nut to 12 in-lb. (1.3 N-m) max, over tightening will dam-

age the piston.

2. Install compression damping assembly into the right leg.  The oil level should cover the com-

pression valve when the assembly is installed. See figure 7.

MARS Super

1. Lightly grease the o-rings and threads on the Anti-Bob. With the Anti-Bob open, install the Anti-

Bob into the right side leg ( Be careful as you do this to avoid damaging the lower rubber o-

ring. The fit should be tight, so SLOWLY twist the Anti-Bob as you slowly lower it in the leg. Do

not use the Anti-Bob on-off knob to turn the assembly when tightening.

2. Once the Anti-Bob assembly is firmly in place, flip it to the closed position and while holding

the front brake, compress the fork. It should only move a very small amount and the Anti-Bob

should feel firm. Remember that there is a safety blow off which allows the fork to move

under extreme bump forces (when closed), so if you push it very hard, you will see more than

a few millimeters of movement. If at the end of installation, the Anti-Bob does not function

properly, remove the Anti-Bob and check O-ring for tearing.

3. If you think youve  done everything right and the Anti-Bob is still not functioning properly,

remove the compression assembly and recheck the oil height.

Summary of Contents for 2001 MARS

Page 1: ...ing Do not ride your bicycle if the fork shows any signs of bending cracking leaking or if it is missing any of the originally supplied components Any fall from your bicycle can result in serious inju...

Page 2: ...ot be liable for any incidental or consequential damages If for any reason warranty work is necessary return the fork to the place of purchase In the USA dealers should call Answer Products at 661 257...

Page 3: ...to clear the 0 275 7MM thick secondary catch dropout The quick release must be tightened after it has adequate thread engagement 4 or more threads with the release adjusted to bicycle per manufacturer...

Page 4: ...switched with stiffer or softer versions to accommodate for different rider styles and terrain There s also a coil negative spring but it is available in one rate only and is designed to be pre loaded...

Page 5: ...le set the air pressure to a mid to low range and increase the rebound damping to eliminate top out The fork feels less active and is not getting the travel it used to when it was new Chances are that...

Page 6: ...commend If you feel any stiction developing with your fork give about 10 squirts with Prep M lube Push the fork up and down a few times to ensure that the lube penetrates properly and the go ride Your...

Page 7: ...removing screws 2 Pull the outer leg assembly down to remove from the inner legs and crown 3 Remove fork boots Note It is not recommended to remove the dust seal every time the fork is disassembled Th...

Page 8: ...parts thoroughly 2 Grease compression rod lightly Be sure rebound elastomer is installed onto compression rod 3 Slide on end cap second stage elastomer and install bottom clip 4 Install into left leg...

Page 9: ...thread in end cap Torque 30 in lb 3 5N m max 4 Install outer leg assembly see Figure 9 Add 5 WT Maxima or equivalent oil Do not over fill Check oil level see Figure 8 MARS ELITE AND MARS SUPER REBOUND...

Page 10: ...Install and hand tighten valve nut Be sure large blow off washer will slide over piston spacer and com press the small spring Torque valve nut to 12 in lb 1 3 N m max over tightening will dam age the...

Page 11: ...ELITE MARS SUPER BUSHING SEAL KIT 85 4111 MARS REBOUND DAMPING ASSEMBLY 85 3016 MARS ELITE MARS SUPER REBOUND DAMPING ASSEMBLY 85 9268 MARS COMPRESSION DAMPING ASSEMBLY 85 3018 MARS ELITE COMPRESSION...

Page 12: ...16 BOTTOM OUT WASHER 063181 RETAINING RING 040679 NOT REMOVABLE INCLUDING NEGATIVE SPRING LEFT LEG ASSEMBLY 062931 TORQUE 30 50 INCH LBS TORQUE 3 5 5 6 N M ADJUSTER KNOB 062503 O RING 3 4 x 7 8 040681...

Page 13: ...K BOOT 063249 O RING 3 4 X 7 8 040681 LOWER SHAFT 062970 DETENT BALL 040689 LOWER NEEDLE 062570 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 AIR SPRING CAP ASSEMBLY 061038 TORQUE 3 5 5...

Page 14: ...8 040681 DETENT BALL 040689 LOWER SHAFT 062970 O RING 5 32 x 9 32 041130 LOWER NEEDLE 062570 RIGHT LEG 062927 PISTON SEAT 062130 826 X 409 X 005 SHIM 041139 SPRING 041152 PISTON 062562 AIR SPRING KNOB...

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