2
T
ABLE
OF
C
ONTENTS
Installation Instructions............................................................................................................................................... 3
1
General Specifications and Dimensions (OPH / OPJ / OHJ)..............................................................................................................................4
2
General Specifications and Dimensions (OSH)...................................................................................................................................................5
3
Door & Operator Hardware..................................................................................................................................................................................6
3.1
Delivery of Operator..................................................................................................................................................................................6
3.2
Hardware Supplied....................................................................................................................................................................................6
4
Operator Installation.............................................................................................................................................................................................7
4.1
Operator Mounting Options.......................................................................................................................................................................7
4.2
Operator Mounting Holes..........................................................................................................................................................................7
4.3
Sprockets, Spreader Bar and Drive Chain Installation.............................................................................................................................8
5
Operator Control Box...........................................................................................................................................................................................9
6
Manual Hand Chain and Disconnect Chain.......................................................................................................................................................10
6.1
Installation...............................................................................................................................................................................................10
6.2
Operating Mode.......................................................................................................................................................................................11
7
Limit Switches & Limit Cams: Adjustment & Functionality.................................................................................................................................13
7.1
Limit Switch Functionality........................................................................................................................................................................13
7.2
Limit Switch Adjustments: Open and Close Cam Settings.....................................................................................................................13
7.3
Advanced Limit Switch Adjustments.......................................................................................................................................................13
7.4
Limit Switch Adjustment Using Manual Hand Chain (if applicable)........................................................................................................14
7.5
Limit Switch Adjustment Without Manual Hand Chain (if applicable).....................................................................................................14
8
Electrical Wiring.................................................................................................................................................................................................15
8.1
Low Voltage (Controls) and High Voltage (Power) Connections............................................................................................................16
8.2
Main Power Supply Connection..............................................................................................................................................................16
8.3
Wall-Button Connection...........................................................................................................................................................................17
8.4
Optional Accessory Connections............................................................................................................................................................18
9
Operator Start-up...............................................................................................................................................................................................22
10 Clutch Adjustment..............................................................................................................................................................................................23
11 Electromechanical Circuit Programming (Contactor Circuit).............................................................................................................................24
11.1
Run Mode Settings..................................................................................................................................................................................24
11.2
On Site Modifications..............................................................................................................................................................................25
User Instructions........................................................................................................................................................ 26
1
Quick Fix Instructions.........................................................................................................................................................................................27
Maintenance Instructions........................................................................................................................................... 28
1
Preventative Maintenance Schedule.................................................................................................................................................................28
1.1
Mechanical Inspection.............................................................................................................................................................................28
1.2
Electrical Inspection................................................................................................................................................................................29
1.3
Band Brake Maintenance........................................................................................................................................................................30
2
Troubleshooting Guide.......................................................................................................................................................................................32
3
Electrical Drawings.............................................................................................................................................................................................34
3.1
1 Phase Operator – Hardwired Wiring....................................................................................................................................................34
3.2
3 Phase Operator – Hardwired Wiring....................................................................................................................................................35
3.3
External Wiring – Hardwired...................................................................................................................................................................36
4
Mechanical Exploded Views and Replacement Components...........................................................................................................................37
4.1
Opera Heavy-Duty Jackshaft General View...........................................................................................................................................37
4.2
Opera-H...................................................................................................................................................................................................38
4.3
Opera-J...................................................................................................................................................................................................39
4.4
Opera-HJ.................................................................................................................................................................................................40
4.5
Opera-SH................................................................................................................................................................................................41
4.6
Opera Brake (BRAKE 013).....................................................................................................................................................................42
4.7
Opera Control Box - Hardwired...............................................................................................................................................................43
4.8
Replacement Motors, Transformers, Solenoids, Relays and Resets.....................................................................................................44
Notes............................................................................................................................................................................ 45
Warranty...................................................................................................................................................................... 47
For technical support, please call
1-800-361-2260
for more information