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Installation & Instruction Manual

Installation & Instruction Manual

Commercial & Industrial Heavy Duty Jackshaft Operator

Commercial & Industrial Heavy Duty Jackshaft Operator

(For sectional doors, rolling doors and grilles)

(For sectional doors, rolling doors and grilles)

Opera-H

Opera-H

(OPH)

(OPH)

Opera-J

Opera-J

(OPJ)

(OPJ)

Opera-HJ

Opera-HJ

(OHJ)

(OHJ)

Opera-SH

Opera-SH

(OSH)

(OSH)

Electro-Mechanical Control

Electro-Mechanical Control

READ AND FOLLOW ALL INSTRUCTIONS. 
SAVE THESE INSTRUCTIONS. 
GIVE TO END-USER.

Serial #                                                                  

Model #                                                                 

Wiring Diagram #                                                  

Project #/Name                                                     

Door #/Name                                                        

For technical support, please call 

1-800-361-2260

 or visit 

www.manaras.com

 for more information

Summary of Contents for Opera-H

Page 1: ...sectional doors rolling doors and grilles Opera H Opera H OPH OPH Opera J Opera J OPJ OPJ Opera HJ Opera HJ OHJ OHJ Opera SH Opera SH OSH OSH Electro Mechanical Control Electro Mechanical Control REA...

Page 2: ...e Power Connections 16 8 2 Main Power Supply Connection 16 8 3 Wall Button Connection 17 8 4 Optional Accessory Connections 18 9 Operator Start up 22 10 Clutch Adjustment 23 11 Electromechanical Circu...

Page 3: ...Install the door operator at least 8 feet 2 44 m or more above the floor if the operator has exposed moving parts Covers or guarding provided by the manufacturer must be installed when the operator i...

Page 4: ...ling doors and grilles DUTY 25 cycles hour or 100 cycles day maximum Table 1 Operator Selection Guide OPH OPJ OHJ Maximum Area in Square Feet general guideline Rolling Doors Sectional Doors HP Insulat...

Page 5: ...nal doors rolling doors and grilles DUTY 25 cycles hour or 100 cycles day Table 2 Operator Selection Guide OSH Maximum Area in Square Feet general guideline Rolling Doors Sectional Doors HP Insulated...

Page 6: ...41 50 Drive chain 4ft 1 2 5 1 41 50 Chain link 1 6 4 5 16 18 x 5 16 Set screw HD1 HBAG 7 2 Key 1 4 x 1 1 2 8 1 Pocket wheel hand chain 24ft 3 4 9 1 Chain keeper for hand chain 4 10 1 Disconnect chain...

Page 7: ...e operator must be installed at least 8 feet 2 44 m or more above the floor Alternatively covers or guarding provided by the manufacturer must be installed when the operator is mounted less than 8 fee...

Page 8: ...chain to the appropriate length Use the chain link to attach the operator drive chain together 5 Slide the operator to tighten the drive chain and then firmly tighten the mounting bolts 6 Check the te...

Page 9: ...n allow for proper clearance upon opening the control box cover If the cover is obstructed from opening it is possible to remove the cover by unscrewing it from the box see Figure 10 Always close the...

Page 10: ...ct chain to the hook located at the extremity of the operator s disconnect mechanism see Figure 12 2 Install the handle under the chain keeper to facilitate handling of the chain 3 Under the handle ma...

Page 11: ...is ready to be manually operated see Figure 15 For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 15 Floor Level Disconnect Chain Figure 14 Hoist a...

Page 12: ...al hoist mechanism see Figure 16 For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 16 Hoist Engagement and Hoist Operation Pull the handle and attac...

Page 13: ...obstacle therefore the door does not reverse its movement once it reaches the floor 7 2 Limit Switch Adjustments Open and Close Cam Settings This operator is equipped with the ACCU CAM feature for pre...

Page 14: ...or Refer to section Operator Start up Table 6 p 22 Note One 1 notch on cam is equal to about of the door travel 7 5 Limit Switch Adjustment Without Manual Hand Chain if applicable Table 5 Limit Switch...

Page 15: ...re available power supply voltage to voltage on operator name plate prior to electrical connection Failure to connect appropriate power supply voltage may cause serious damage to the operator NOTICE T...

Page 16: ...own in Figure 18 KEEP LOW VOLTAGE WIRES SEPARATE FROM LINE VOLTAGE WIRES 3 USE COPPER CONDUCTORS ONLY 8 2 Main Power Supply Connection Single Phase 115 230V Three Phase 208 230 460 575V Correct motor...

Page 17: ...n Close Stop with Key Lock out and Light Figure 23 STATION 001 081 1 PBS Open Figure 24 STATION 010 082 2 PBS Open Close For technical support please call 1 800 361 2260 or visit www manaras com for m...

Page 18: ...ve Type Figure 27 PHOTO 018 Figure 28 PHOTO 038 Figure 29 PHOTO 060 For technical support please call 1 800 361 2260 or visit www manaras com for more information 1 9 6 3 Always set the jumper located...

Page 19: ...o the air switch 5 Place the air plug in the other end of the air hose Electric Sensing Edge 1 Place the junction box in position refer to Figure 30 2 Place the sensing edge in position 3 Use a coil c...

Page 20: ...more information 3 8 4 O C For OPEN only N O COM COM OR OU Seulement pour OUVERTURE NO COM NO COM CLOSE OPEN COM 5 4 3 Place a jumper between 8 9 on the board Installer un cavalier entre 8 9 sur la pl...

Page 21: ...department at 1 800 361 2260 for further information For technical support please call 1 800 361 2260 or visit www manaras com for more information Manaras 3 24VOLTS RELAY RADIO POWER X X X Mount the...

Page 22: ...y open position 1 Press CLOSE OR Momentarily touch 3 5 on the main terminal with a jumper wire 2 Check if door is stopped by Close limit switch 3 If required re adjust Close limit as shown in Figure 1...

Page 23: ...installation of a hard stop at the end of the tracks ex bolt deformation of tracks bumper spring pusher spring etc With such installation the door is prevented from running out of the tracks The clut...

Page 24: ...y contact to open and stop constant pressure to close with 3 button station Activation of safety devices will reverse the door while closing Auxiliary devices function as an Open control and will reve...

Page 25: ...h 2 Connect the YELLOW wire to one end of the Time Delay Module 3 From the other end of the Time Delay Module reconnect YELLOW wire to the Adv Open Limit Switch Constant Pressure to Open and Close D1...

Page 26: ...osed Use caution when using this release with the door open Weak or broken springs may cause the door to fall rapidly causing severe injury or death 6 KEEP DOORS PROPERLY OPERATING AND BALANCED See Do...

Page 27: ...o power supply Verify the incoming power line from the main breaker making sure it has not tripped or blown a fuse Door doesn t respond to Close or radio commands Photo cells are not properly aligned...

Page 28: ...d always be kept clear of dirt rocks or any other substances in order to insure proper operation Maintenance of the door operator should be performed according to the schedule in Table 8 and Table 9 T...

Page 29: ...or evidence of corrosion on electrical wires and connectors Inspect the wiring compartment and remove any dirt from the control units Verify all the grounding wires and terminals for corrosion Be part...

Page 30: ...he brake band carefully around the brake drum For technical support please call 1 800 361 2260 or visit www manaras com for more information Place the link Replace band brake Remove link and used band...

Page 31: ...pivot nut Adjust solenoid gap Remove solenoid cover Tighten pivot nut Check brake adjustment Pull the lever to adjust the gap between the plunger and solenoid body Gap must be between 1 4 and 3 8 Manu...

Page 32: ...he motor cool down for 3 phase 2 Verify manual operation of the door Defective transformer Verify and replace transformer Door closes or by itself operator doesn t shut off after door is closed Defect...

Page 33: ...mit switch manually while door is moving If door does not stop replace the switch Limit cams are not adjusted Verify and adjust Limit drive chain is broken Replace Loose sprocket on limit shaft Tighte...

Page 34: ...34 3 Electrical Drawings 3 1 1 Phase Operator Hardwired Wiring For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 42 EDWG11HWLC4401...

Page 35: ...35 3 2 3 Phase Operator Hardwired Wiring For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 43 EDWG13HWLC4401...

Page 36: ...36 3 3 External Wiring Hardwired For technical support please call 1 800 361 2260 or visit www manaras com for more information Figure 44 External Wiring...

Page 37: ...1 1 MOTOR SEE Table 20 5 1 OPERA CONTROL BOX COVER COVER047 2 1 MOTOR PULLEY 2 0 x 5 8 5L PULLEY014 1 OPERA LIMIT SHAFT KIT MOUNTSHAFT018 3 1 TYPE B INSIDE LENGTH 29 VBELTB29 1 BRAKE ASSEMBLY KIT 101...

Page 38: ...PLATE078 3 1 CL PAD 5 8x4x0 125 CLUTCHPAD005 9 1 PULLEY 7 x 5 8 5L B PULLEY020 4 1 DISCONNECT SWITCH SHOE SHOE010 10 1 PW ASSEMBLY ROLLERS AND CLIPS POCKETWHEEL007 5 1 DISCONNECT SWITCH SHOE A SHOE00...

Page 39: ...HEX JAM NUT ZP NUT013 4 1 PULLEY 7 x 5 8 5L B PULLEY020 2 1 CL PAD 5 8x4x0 125 CLUTCHPAD005 5 1 STD SINGLE CUT OFF SWITCH LIMIT020 3 1 OPERA CLUTCHPLATE CLUTCHPLATE006 1 CLUTCH SHAFT KIT OPJ MOUNSHAFT...

Page 40: ...8 1 DISCONNECT SWITCH SHOE SHOE010 3 1 OPERA CLUTCHPLATE CLUTCHPLATE006 9 1 DISCONNECT SWITCH SHOE A SHOE009 4 2 5 8 18 HEX JAM NUT ZP NUT013 10 1 PW ASSEMBLY ROLLERS AND CLIPS POCKETWHEEL007 5 1 STD...

Page 41: ...HPLATE CLUTCHPLATE006 3 1 CHAIN GUIDE OPERA GUIDE014 9 1 OPERA POCKETWHEEL POCKETWHEEL005 4 1 CL PAD 5 8x4x0 125 CLUTCHPAD005 10 1 PULLEY 7 x 5 8 5L B PULLEY020 5 1 COMP SPRING DISC OSH SPRING043 11 1...

Page 42: ...VER LEVER064 8 1 PLATED SOLENOID COVER COVER048 3 1 BRAKE BAND ASSEMBLY HEAVY DUTY BRAKEPART019 9 1 SOLENOID SEE Table 20 4 1 BRAKE LEVER LEVER065 10 1 STEEL BRAKE DRUM ID 0 626 DRUM005 5 1 BRAKE LEVE...

Page 43: ...TOR LEVER091 6 1 OPERA CBOX CAMPLATE CAMPLATE015 7 1 OPERA CONTROL BOX CBOX032 8 1 OPERA LIMIT SHAFT SHAFT103 9 1 RADIO CONTROL TERM STRIP TSTRIP005 10 1 RESET SEE Table 20 11 4 SNAP ACT SW SPDT LEVER...

Page 44: ...MOTOR 1 2HP 120V 230V 1PH MOTOR254 1PH 5 AMPS RESET RESET002 3 4HP MOTOR 3 4HP 120V 230V 1PH MOTOR255 1PH 87AMPS RESET RESET004 1HP MOTOR 1HP 120V 230V 1PH MOTOR256 1PH 9 AMPS RESET RESET006 208V 3PH...

Page 45: ...45 Notes For technical support please call 1 800 361 2260 or visit www manaras com for more information...

Page 46: ...46 Notes For technical support please call 1 800 361 2260 or visit www manaras com for more information...

Page 47: ...itten specifications are not properly applied by the Buyer when selecting the equipment If our written instructions for installation and wiring of the electrical connections have not been followed If...

Page 48: ...Reg T M of 9141 0720 Qu bec Inc BOOK1419 REV 3 2017 03 24...

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