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MAKSIWA BMS.3200.IR, Instruction Manual

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MAKSIWA BMS.3200.IR Instruction Manual Download Page 28

28

3.2 Assembly

•  For packaging reasons, the machine is not completely assembled. 
•  If you notice any damage caused by shipping, while opening the package, notify your supplier 

immediately. Do not operate the machine. 

•  Estimated assembly time: 6 to 7 hours. 

1.  Carefully removing the machine from the carte, loose components are in the interior of the 

machine. Remove plastic coverings from all components.

Fig. 1 and 2: Unpacking the machine. 
Fig. 3 and 4: Removing the components.

3 Installation

Summary of Contents for BMS.3200.IR

Page 1: ...1 BMS 3200 IR INSTRUCTION MANUAL S C Sliding Panel Saw 3200 mm Attention Read this manual before using the machine ...

Page 2: ...0 IR Precision Saw allows you to have the highest productivity in woodworking Besides a great finish the BMS 3200 IR ensures that your cuts are always precise It should be noted that to use this machine with maximum efficiency you should read and understand the instructions in this manual Visit our website to know about our launches and other product lines www maksiwa com ...

Page 3: ...justable Table Handle 16 2 2 9 Adjustable Angle Guide 17 2 2 10 Rear Extension Table 17 2 2 11 Rear Extension Table Guide 18 2 2 12 Panel Pushing Handle 19 2 2 13 Blade Protector Cover 19 2 2 14 Dust Collection Port 20 2 2 15 Support Table 21 2 2 16 Wood Panel Clamp 21 2 2 17 Aluminum Table Guide 22 2 2 18 Scoring Blade Adjustment Handles 23 2 2 19 Wood Panel Stopper 24 2 2 20 Blade Height Adjustm...

Page 4: ...ross Cutting 48 4 1 7 Cutting Frames Boxes and Other Four Sided Pieces 48 4 1 8 Bevel Cuts 49 4 1 9 Support for Long Parts 49 5 Maintenance 50 5 1 General Cleanliness 50 5 2 Electrical Maintenance 50 5 3 Mechanical Maintenance 50 5 4 Saw Blade Lubrication Chart 51 5 5 Part Replacement and Disposal 51 6 Troubleshooting Guide 52 7 Terms of Warranty 53 ...

Page 5: ...ppropriate lock out tag procedures 1 2 Electrical Safety Ensure that your power supply is in accordance with the rating of the machine A 10 increase or decrease in voltage will cause power loss and overheating All Maksiwa equipment is factory tested If this Machine does not operate properly first check the power supply The BMS 3200 IR is constructed with two separate layers of electrical insulatio...

Page 6: ...proper use of the accessories may cause personal injury Never stand on the machine serious accidents can occur if the machine is tilted or if the blade is accidentally touched 1 4 Machine Safety Turn off the saw unplug the power cord and wait until the blade stops before performing any maintenance or adjustments to the machine Make sure the blades are not worn as for this will prevent the machine ...

Page 7: ...y material Do not use abrasives Excessive heat generated by abrasive particles will damage the saw blades Do not use blades designated for less than recommend amount Do not cut small pieces without the aid of a fastener Keep hands away from blades Do not perform any hands free operation Do not reach around or behind the blades Do not put your hands within 6 inches of the saw blades Do not place yo...

Page 8: ...um from chemically treated wood CAUTION Do not connect the machine to the power outlet until this manual is read and understood Always tighten the adjusting tabs before using the saw Keep hands 15 cm 6 in away from the saw blade Never perform operations hands free and never cross your arms in front of the saw blade Think How can I avoid accidents Do not operate the saw without the guards being in ...

Page 9: ... 1 Specifications General Weight 1 470 LBS Machine dimensions closed L 131 X W 132 X H 48 Machine dimensions max L 188 X W 270 X H 65 Mobile table dimension 14 3 4 X 132 Mobile table max travel length 270 Fixed table max width 52 Guide size closed 71 Guide size max 128 Slope inclination 0 to 45 Dust collection Port 1 diameter 3 Port 2 diameter 3 Minimum CFM needed 600 CFM Blade Main blade diameter...

Page 10: ...ble Handle 8 Adjustable Table Handle 9 Adjustable Angle Guide 10 Side Extension Table 11 Rear Extension Table Guide 12 Panel Pushing Handle 13 Blade Protector Cover 14 Dust Collection Port 15 Support Table 16 Wood Panel Clamp 17 Aluminum Table Guide 18 Scoring Blade Adjustment Handles 19 Wood Panel Stopper 20 Blade Height Adjustment Handle 21 Aluminum Guide Extensions ...

Page 11: ...n 2 2 1 Mobile Arm Enables greater cutting range and greater ergonomics for the operator 2 2 2 Mobile Table Guide It is used to support larger workpieces and make cross cuts Can be placed throughout the movable table ...

Page 12: ...12 2 Description 2 2 3 Blade Tilt Control Handle It is used to tilt both saw blades manually The slope of the saw ranges from 0 to 45 degrees ...

Page 13: ...ton is released the POWER button lights up The machine will be energized 3 Green button ON When pressed it turns on the main blade 4 Green button ON When pressed it turns on scoring blade 5 Red button OFF When pressed the main saw and scoring blade are switched off 6 STOP button This is a safety button It must be released to operate the main and scoring blades When it is pressed in the machine tur...

Page 14: ...14 2 Description 2 2 5 Emergency Buttons Switches The emergency switches are used to power the machine and turn it off 1 Main Power Switch Powers the machine and the machine control panel ...

Page 15: ... Main Table Lock When applied it locks the movable table structure when released it unlocks the movable table 2 2 7 Sliding Table Handle It is used to push the movable table during the cut Ensures greater operator ergonomics ...

Page 16: ...16 2 Description 2 2 8 Adjustable Table Handle It is used to push the movable table during the cut and It can be moved through the table ...

Page 17: ...17 2 Description 2 2 9 Adjustable Angle Guide It is used to make cross cuts from 0 to 45 degrees 2 2 10 Rear Extension Table Provides an increase to the work area It holds a ruler ...

Page 18: ... is intended to be used as a reference to cut multiple pieces at the same measurement 1 Guide ruler It is fixed throughout the table 2 Guide frame Made of cast iron 3 Aluminum guide It is fixed to the guide frame and serves as a support for the workpiece ...

Page 19: ...ion 2 2 12 Panel Pushing Handle It is used to push the workpiece providing safety for the operator 2 2 13 Blade Protector Cover It has the function of protecting the operator against splinters and saw dust from cuts ...

Page 20: ... function is to collect residues and saw dust from cuts The two outputs have a diameter of 100 mm 3 in 1 Outlet for upper dust collector It is located in the saw protection cover 2 Lower dust collector outlet It is located on the side of the machine ...

Page 21: ...21 2 Description 2 2 15 Support Table Made of cast iron it supports internal parts of MDF 2 2 16 Wood Panel Clamp It is used to lock work pieces on the movable table ...

Page 22: ...22 2 Description 2 2 17 Aluminum Table Guide Made of aluminum the movable table guide has the function of adjusting the workpiece in the position the operator wishes and It has a ruler ...

Page 23: ...on 2 2 18 Scoring Blade Adjustment Handles They have the function of regulating the scoring blade 1 Left handle Raises and lowers the scoring blade 2 Right handle Adjust the alignment of the scoring blade in and out ...

Page 24: ...m guide of the movable table It has the function of locking the workpiece in the position desired by the operator Contains 2 units 1 Workpiece lock When lowered it locks the position of the workpiece 2 Magnifier Increases the view of the measurement chosen by the operator ...

Page 25: ... 2 Description 2 2 20 Blade Height Adjustment Handle It is used to raise and lower both the main saw and the scoring blade 2 2 21 Aluminium Guide Extensions It has the function of extending the work area ...

Page 26: ...he power cord in the machine should only be done by a electrician Connect the machine s power wires to an electrical outlet 380 V 220 V 110 Vthis varies depending on the model of the BMS 3200 IR We recommend the installation of circuit breaker be according to the model you have purchased Electrical 3 phase models 3 phase model 380 V Main motor 6 Amps 5 HP Non loaded blade speed 4 000 RPM Scoring m...

Page 27: ...r model is a 3 phase 380 V we recommend a 15 amp circuit breaker If your model is a 3 phase 220 V we recommend a 15 amp circuit breaker If your model is a 1 phase 220 V we recommend a 25 amp circuit breaker If your model is a 1 phase 110 V we recommend a 40 amp circuit breaker Use a minimum 14 gauge wire CAUTION To prevent electrical shock or fire any maintenance or repair to the electrical system...

Page 28: ...the package notify your supplier immediately Do not operate the machine Estimated assembly time 6 to 7 hours 1 Carefully removing the machine from the carte loose components are in the interior of the machine Remove plastic coverings from all components Fig 1 and 2 Unpacking the machine Fig 3 and 4 Removing the components 3 Installation ...

Page 29: ...9 2 Remove all the Allen bolts from the Support table After that install the cylindrical bar of the fixed table Fig 1 2 and 3 Removing the bolts from the Support table Fig 4 Bolts removed 3 Installation ...

Page 30: ...30 3 Install the fixed table guide cylindrical bar Fig 1 Bar positioned Fig 2 and 3 Remove the nuts from the base Fig 4 5 and 6 Position the bar on the fixed table and tighten the nuts 3 Installation ...

Page 31: ...sions Fig 1 2 and 3 Position the rear extension on the Support table Fig 4 5 and 6 Fasten the bolts and tighten them Fig 7 8 9 and 10 Do the same procedure for extension of the front guide Fig 11 Extensions properly mounted 3 Installation ...

Page 32: ...32 5 Install the saw guard frame on the support table Fig 1 and 2 Position the frame on the support table Fig 3 4 5 and 6 Tighten all bolts 3 Installation ...

Page 33: ...33 6 Install the Support table ruler Fig 1 and 2 Position the ruler guide on the support table Fig 3 4 and 5 Tighten the bolts Fig 6 Installed guide 3 Installation ...

Page 34: ...34 7 Install the fixed table guide Fig 1 2 3 and 4 Position the guide on the support table Fig 5 and 6 Fit the aluminum tab into the guide frame 3 Installation ...

Page 35: ...tall the movable table into the fixed table frame Fig 1 Place the movable table on top of the fixed table structure always aligning the holes with the screws Fig 2 3 4 5 and 6 Tighten all screws 3 Installation ...

Page 36: ...36 9 Install the saw guard into the frame Fig 1 Attach the saw guard to the frame Fig 2 and 3 Tighten the bolt in the socket Fig 4 Installed protector 3 Installation ...

Page 37: ...ble guide Fig 1 Fit the movable table guide and tighten the handles Fig 2 and 3 Place the adjustment bracket on the movable guide and tighten the handle Fig 4 5 and 6 Fit the sheet support guide on the movable guide 3 Installation ...

Page 38: ...38 11 Install the aluminum tab on the movable table guide Fig 1 and 2 Attach the aluminum tab to the movable table guide Fig 3 4 5 and 6 Tighten all handles 3 Installation ...

Page 39: ...1 and 2 Fit the wood panel stopper on the aluminum tab and tighten the handles 13 Install the saw blades Fig 1 and 2 Remove the nut Fig 3 Fit the saw Fig 4 After fitting the saw place the washer and nut then tighten 3 Installation ...

Page 40: ...40 14 Ready Your BMS 3200 IR Precision saw is properly installed 3 Installation ...

Page 41: ...e sharpness and cutting rate contribute to the cutting quality When you want smoother cuts for frames install a sharper blade 80 or more carbonated teeth A slower and steady cut rate will produce the desired results Make sure that the material does not vibrate during the cut The BMS 3200 IR cuts internal MDF sheets Proper positioning of the body and hands during operation will make cutting easier ...

Page 42: ...ades by turning the handle counterclockwise The saw has to be approximately 20 mm 3 4 in from the height of the sheet to be cut Fig 1 Saw blade raise handle Fig 2 Illustration of the height of the saw blade in relation to the workpiece 4 Operation WOOD ...

Page 43: ...with no chips on the workpiece It is an optional system the operator can choose to work with it or without it To use it first lift the cutter by turning the left knob counterclockwise The height should approximately be 5 mm 3 16in above the table Fig 1 Handle that lifts the scoring blade Fig 2 Illustration of the height of the scoring blade in relation to the fixed table 4 Operation SUPPORT TABLE ...

Page 44: ...s the scoring blade Left Fig 1 Handle that move scoring blade left or right Fig 2 Illustration of the alignment of the scoring blade in relation to the support table 1 Direction line 2 Main blade 3 Correct scoring blade alignment 4 Scoring blade misaligned to the left 5 Scoring blade misaligned to the right Fig 1 Cut made by the scoring blade 4 Operation ...

Page 45: ...e front of the machine to the desired angle and check the angle on the digital display Fig 1 Tilt blades Turn clockwise to tilt the saw blades Fig 2 Digital display Marks the angle of the saw blades Fig 3 Saw blades at 0 degrees Performs straight cuts Fig 4 Tilted saw blades at 45 degrees Performs angled cuts 4 Operation ...

Page 46: ...nt to cut Lock the fixed table guide Then push the piece against the table guide If the operator wishes he can secure the workpiece using the wood panel clamp Fig 1 Workpiece against the fixed table guide Fig 2 Detail of the part on the ruler guide Fig 3 Workpiece holder being used 4 Operation ...

Page 47: ...urn on the saw and unlock the table slowly push it until the workpiece meets the saw blades Fig 1 Unlocking of the movable table Fig 2 BMS 3200 IR cuts entire MDF sheets Fig 3 Straight cut Fig 4 Cutting at 45 degrees 4 Operation ...

Page 48: ... the desired angle is selected be sure to tighten adjustable angle guide 4 1 7 Cutting Frames Boxes and Other Four Sided Pieces To better understand how to cut these items listed below we suggest you do simple projects using smaller piece until you develop enough experience with your saw Adjusting the bracket to bevel the ends of two boards at an angle of 45 each produces a 90 angle For this joint...

Page 49: ...ht as desired Once the notch is at a desired angle lock the handle firmly Beveled angles can be adjusted up to 45 to the left 4 1 9 Support for Long Parts Turn off and unplug the saw ALWAYS SUPPORT FRAGAILE PIECES Support long pieces using any convenient supports such as trestles or similar structures to prevent damage SEE THE MAKSIWA CATALOG AND FIND PRODUCTS FOR THIS FUNCTION 4 Operation ...

Page 50: ...m contamination with oil Always use a dust collector with a minimum of 2 HP 5 2 Electrical Maintenance Apply a multi purpose or electrical cleaner to the electrical components periodically on average every 3 months We recommend that you use a surge protection circuit breaker installed in the power supply workshop to prevent short circuits of any electrical component of the machine 5 3 Mechanical M...

Page 51: ...s 5 5 Part Replacement and Disposal If replacement should become necessary only OEM parts should be used to ensure the same efficiency The parts should be discarded according to the laws of each country The substitutions of parts require training and technical skills for this reason the following instructions should be followed by qualified personnel to prevent damage to the machine and risks to t...

Page 52: ...akes unsatisfactory cuts Worn Blade Sharpen or replace blade Mounted in the wrong direction Flip the blade Glue on the blade Remove and clean blade Worn blade for the material being cut Use correct blade Glue on the table Clean the table Blade does not keep constant speed Incorrect wire gauge size Use correct gauge size wire Low voltage Call electric service provider Motor wiring is setup is incor...

Page 53: ... warranty is any technical visits aimed at cleaning or adjustments caused by wear resulting from normal use of the equipment 8 The warranty does not cover problems caused by mistreatment carelessness misuse or inappropriate use of the functions designed for this equipment in this manual as well as poorly executed operations by untrained operators to operate it 9 MAKSIWA is not responsible for lost...

Page 54: ...for technical assistance recommended by MAKSIWA always use genuine spare parts and accessories reassembling to its original machine the same way MODEL SERIAL NUMBER DATE LOT NUMBER Imported by Maksiwa International Inc 4100 N Powerline Rd Suite D1 Pompano Beach Florida ZIP Code 33073 Telephone 1 754 205 6717 Call us free 1 844 319 6594 E mail customer service maksiwa com www maksiwa com ...

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