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R

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[3] DISASSEMBLY/ASSEMBLY
[3] -2. Shear blade ass’y and Gear ass’y (cont.)

[3] -3. Motor, Switch and Power supply cord

3

7

ASSEMBLING

Fig. 9

Fig. 8

Fig. 11

Fig. 10

DISASSEMBLING

DISASSEMBLING

slotted screwdriver

Shear blades

Gear housing complete

Dust guard

Flat shape

Guide plate

Take the disassembling step in reverse.
Note

:   Regarding the new Shear blade ass’y;

            - make sure that the routes for the two M5x25 Pan head screws are secured.
            - pass two M5x25 Pan head screws through the holes for Shear blade ass’y in advance.
            The flat shape of Dust guard has to be inserted into the groove of Gear housing before putting Shear blade ass’y on 
            Gear housing. (

Fig. 8

)  

            Pass the two M5x25 Pan head screws through Shear blade ass’y to align the holes of Shear blade ass’y with 
            Sleeves, and tighten the two M5x25 Pan head screws. (Refer to 

Fig. 6

.) 

            When reusing two M5x25 Pan head screws, apply adhesive to the threads. 
            When the holes and Sleeves for two M5x25 Pan head screws are not aligned, slide only Guide plate back and forth. 
            (

Fig. 9

)

            After tightening M5x25 Pan head screws, make sure that Shear blades reciprocates smoothly with turning Crank 
            with slotted screwdriver. (

Fig. 6

)           

5) Loosen two M5x25 Pan head screws (threadlocker type) and separate Shear blade ass’y from the machine. (

Fig. 6

)

Note

: 1. Leave the two M5x25 Pan head screws in their holes of Shear blade ass’y when setting Shear blade ass’y in place 

              without disassembly.
              Removing two M5x25 Pan head screws may cause misalignment between two sleeves and holes of Shear blade ass’y.
          2. Leave Dust guard in the groove of Gear housing. 
6) Pull out Gear ass’y from Gear housing using two 1R263 or slotted screwdrivers. (

Fig. 7

)

Fig. 6

Fig. 7

Blade cover

Sleeve (2pcs.)
in the holes of
Shear blade ass’y

Dust guard

M5x25 Pan head screw (2pcs.)

1R263 or slotted screwdriver (2pcs.)

Shear blade ass’y

Gear room

Gear ass’y

Gear ass’y

Gear housing

1

) Remove Shear blade ass’y. (Refer to 

Fig. 6

.)

2) Remove Top cover and Carbon brushes. (

Figs. 1 and 2

)  

3) Remove two M5x30 Pan head screws, and then slide
     the following parts together the forward direction. (

Fig. 10

)

     *Switch lever B   *Front grip    *Protector complete
     The above parts can be pulled out from Housing set.
4) Remove ten 4x18 Tapping screws and separate Housing R 
     from Housing L. (

Fig. 11

)

M5x30 Pan head
screw (2pcs.)

Switch lever B

Front grip

Protector
complete

4x18 Tapping screw
(10pcs.)

Housing R

Summary of Contents for UH7580

Page 1: ...d holder complete set 1 Extension cord 10m 1 for UK 240V only Shear blade assembly set Blade cover Hook complete Cord holder complete set Arm band complete set Chip receiver assembly set Blade length mm Protection from electric shock Net weight kg lbs No load speed min 1 spm 1 Model No Specifications UH7580 UH6580 UH5580 550 21 5 8 750 29 1 2 650 25 1 2 Double insulation Tooth pitch mm 28 1 1 8 1 ...

Page 2: ...o oval holes of Shear blades and the crank portion of Gear ass y have to be aligned as illustrated in Fig 5 Note It is possible that Two oval holes of Shear blades and the crank portion of Gear ass y do not be aligned because Gear ass y is in locked position by Pin 5 Turn Spindle counterclockwise with strong force to release the locked condition The spring and the lock washer in Gear ass y will be...

Page 3: ...ar blades reciprocates smoothly with turning Crank with slotted screwdriver Fig 6 5 Loosen two M5x25 Pan head screws threadlocker type and separate Shear blade ass y from the machine Fig 6 Note 1 Leave the two M5x25 Pan head screws in their holes of Shear blade ass y when setting Shear blade ass y in place without disassembly Removing two M5x25 Pan head screws may cause misalignment between two sl...

Page 4: ... 15 3 DISASSEMBLY ASSEMBLY 3 3 Motor Switch and Power supply cord cont P 4 7 Fig 12 Fig 14 Fig 15 Fig 13 DISASSEMBLING Housing L Switch lever A Switch lever C Rod Switch Pins of Housing L Compression spring 5 Link Lifter section Lifter section 1R003 Pin holder Pin holder Cap holder Compression spring 5 Compression spring 5 The bottom end of Pin 5 Brush holders Gear housing Pin 5 When the bottom en...

Page 5: ...ete in place pass Lever through Field ass y at the same time while inserting the hinge portion of Lever into Housing L carefully because the hinge tends to remove Insert the pin portion of Gear housing complete into Housing L as well 2 When Armature ass y Field ass y Gear housing and Lever are set in place Ball bearing 6000ZZ on Fan side of Armature has to be partly exposed from Gear housing as il...

Page 6: ...d Z of Lifter have to be linked with each appropriate portion in the following order 1 Plate X is fit into the U groove of Pusher cap 2 Plate Y is put on the hook portion of Lever 3 Plate Z is fit into the groove of Switch lever A Insulation cap Compression spring 8 Pin 5 to the hole of Gear housing through Cap holder Lifter Pin holder Compression spring 5 and Stop ring E 4 Lifter Pin holder Pushe...

Page 7: ...ws to assemble Front grip Switch lever B and Protector complete to Housing set Fig 10 3 Set Shear blade ass y in place Refer to the clause of 3 2 protrusion of Front grip tab of Switch lever B Compression spring 9 protrusion of Switch lever B Circuit diagram White Color index of lead wires sheath Black Brown is used for some countries Terminal block Terminal block Blue is used for some countries N...

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