background image

R

epair

[2] LUBRICATION

Apply Makita grease N. No.2 to the following portion to protect parts and product from unusual abrasion. Refer to 

Fig. 5.

1) Gear room (6g: Refer to 

Fig. 5

.)

2) Contact portion of Shear blade ass’y and Crank (3g: Refer to 

Fig. 7

)

Remove two 4x18 Tapping screws and Top cover from Housing set. (

Fig. 1

)

Pick out two Carbon brushes using thin slotted screwdriver. (

Fig. 2

)

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Carbon brush

[3] DISASSEMBLY/ASSEMBLY
[3] -2. Shear blade ass’y and Gear ass’y

[1] NECESSARY REPAIRING TOOLS

CAUTION: Unplug the machine for safety before repair/ maintenance ! 

1) Turn the machine upside down and keep it in a horizontal position by the use of a horizontal portion of Front grip.
2) Remove four M4x25 Pan head screws and Under cover. (

Fig. 3

)

     

Note

: Set Blade cover in place to prevent being injured as illustrated in 

Fig. 3

.

3) Remove Gear housing cover by levering with two 1R263 or slotted screwdrivers. (

Fig. 4

)

4) Turn crank portion with slotted screwdriver inserted to the groove on Spindle. (

Fig.5

) Two oval holes of Shear blades

     and the crank portion of Gear ass’y have to be aligned as illustrated in 

Fig. 5

.

Note

:  It is possible that Two oval holes of Shear blades and the crank portion of Gear ass’y do not be aligned because

           Gear ass’y is in locked position by Pin 5. Turn Spindle counterclockwise with strong force to release the locked 
           condition. (The spring and the lock washer in Gear ass’y will be slid, and Pin 5 will be out of the locked position.)  

DISASSEMBLING

Fig. 3

Slotted
screwdriver

groove on Spindle of Gear ass’y

Tangential lines of Crank portion and straight lines
                                       of Shear blades’ oval holes 

Viewed from the upper side

Housing set

Center line of Housing set
and Shear blade ass’y 

90

Fig. 5

Fig. 1

Fig. 2

Fig. 4

Code No.

Description

1R003 Retaining ring pliers ST-2N Removing Lifter section
1R212 Tip for Retaining ring pliers Modular use with 1R003
1R263 Bearing extractor

Removing Gear housing cover

Use for

2

7

REPLACING

Blade cover

Under cover

Gear housing cover

Front grip

1R263 or Slotted screwdriver (2pcs.)

M4x25 Pan head
screw (4pcs.)

Oval holes of
Shear blades
(one hole each)

Blade cover

90

4x18 Tapping
screw (2pcs.)

Thin slotted screwdriver

Top cover

Housing set

Carbon brush (2pcs.)

Summary of Contents for UH7580

Page 1: ...d holder complete set 1 Extension cord 10m 1 for UK 240V only Shear blade assembly set Blade cover Hook complete Cord holder complete set Arm band complete set Chip receiver assembly set Blade length mm Protection from electric shock Net weight kg lbs No load speed min 1 spm 1 Model No Specifications UH7580 UH6580 UH5580 550 21 5 8 750 29 1 2 650 25 1 2 Double insulation Tooth pitch mm 28 1 1 8 1 ...

Page 2: ...o oval holes of Shear blades and the crank portion of Gear ass y have to be aligned as illustrated in Fig 5 Note It is possible that Two oval holes of Shear blades and the crank portion of Gear ass y do not be aligned because Gear ass y is in locked position by Pin 5 Turn Spindle counterclockwise with strong force to release the locked condition The spring and the lock washer in Gear ass y will be...

Page 3: ...ar blades reciprocates smoothly with turning Crank with slotted screwdriver Fig 6 5 Loosen two M5x25 Pan head screws threadlocker type and separate Shear blade ass y from the machine Fig 6 Note 1 Leave the two M5x25 Pan head screws in their holes of Shear blade ass y when setting Shear blade ass y in place without disassembly Removing two M5x25 Pan head screws may cause misalignment between two sl...

Page 4: ... 15 3 DISASSEMBLY ASSEMBLY 3 3 Motor Switch and Power supply cord cont P 4 7 Fig 12 Fig 14 Fig 15 Fig 13 DISASSEMBLING Housing L Switch lever A Switch lever C Rod Switch Pins of Housing L Compression spring 5 Link Lifter section Lifter section 1R003 Pin holder Pin holder Cap holder Compression spring 5 Compression spring 5 The bottom end of Pin 5 Brush holders Gear housing Pin 5 When the bottom en...

Page 5: ...ete in place pass Lever through Field ass y at the same time while inserting the hinge portion of Lever into Housing L carefully because the hinge tends to remove Insert the pin portion of Gear housing complete into Housing L as well 2 When Armature ass y Field ass y Gear housing and Lever are set in place Ball bearing 6000ZZ on Fan side of Armature has to be partly exposed from Gear housing as il...

Page 6: ...d Z of Lifter have to be linked with each appropriate portion in the following order 1 Plate X is fit into the U groove of Pusher cap 2 Plate Y is put on the hook portion of Lever 3 Plate Z is fit into the groove of Switch lever A Insulation cap Compression spring 8 Pin 5 to the hole of Gear housing through Cap holder Lifter Pin holder Compression spring 5 and Stop ring E 4 Lifter Pin holder Pushe...

Page 7: ...ws to assemble Front grip Switch lever B and Protector complete to Housing set Fig 10 3 Set Shear blade ass y in place Refer to the clause of 3 2 protrusion of Front grip tab of Switch lever B Compression spring 9 protrusion of Switch lever B Circuit diagram White Color index of lead wires sheath Black Brown is used for some countries Terminal block Terminal block Blue is used for some countries N...

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