R
epair
P
5
/ 1
7
[4] DISASSEMBLY/ ASSEMBLY
[4]-5. Control lever assembly
ASSEMBLING
See
Fig. 13
.
(1) Hook Control cable to Throttle lever.
Assemble Switch lever and Leaf spring to Switch cover.
(2) Assemble Throttle lever, Lock off lever and Switch cover to Lever case L in order while setting the following parts
in place:
• Torsion spring 11 to Throttle lever
• Torsion spring 7 to Lock off lever
(3) Fix Control cable in Cable holder when setting Control cable in place as drawn in
Fig. 14
.
(4) If Lever case R is assembled straight to Lever case L, Leaf spring will be hooked with the bosses of Lever cases L/R
or the curve rib of the Lever case L. Therefore, do the following steps. as drawn in
Figs. 15 and 16
.
1. Set Leaf spring horizontal to the round shape of Switch lever so as to place the spring to the bottom of Lever case L
between Boss of Lever case L and the curve rib installation position. (
Fig. 15
)
2. While retaining Leaf spring in between the curve rib and Boss, turn Lever case R counterclockwise carefully to
mate it with Lever case L without pinching. (
Fig. 16
)
Fig. 13
Torsion spring 11
Control cable
Lock off lever
Cable holder
Throttle lever
Lever case L
Torsion spring 7
Fig. 15
Fig. 16
Fig. 14
Switch cover
Switch lever
Lever case L
Leaf spring
Curve rib
installation
position
Curve rib
installation
position
Round shape of
Switch lever
Position of Leaf spring
Leaf spring
Leaf spring
Switch lever
Boss
Insert the curve rib of
Lever case R here so as
not to pinch Leaf spring.
Insert the end portion of
Leaf spring firmly to the
bottom of Lever case L.
Set Leaf spring horizontal
to Switch lever.
Curve rib
While turning Lever case R
along with this axis, assemble
to Lever case L carefully.
Leaf spring position
Boss of Lever case L
Switch lever
