[4] DISASSEMBLY/ ASSEMBLY
[4]-2. Engine and Shaft
[4]-3. Protector assembly, Bike handle
(1) Remove M6x22 Hex socket head bolt that fastens
Earth terminal to Clutch case.
Disconnect Bullet terminals of Lead wires. (
Fig. 1
)
Note
: If it is difficult to do the above steps, first of all,
remove Fuel tank from Engine.
(2) Remove Inner cable from Swivel of Carburetor,
then separate Control cable
from Adjust screw. (
Fig. 2
)
(3) Remove the rest of M6x22 Hex socket head bolts to
separate Engine from Clutch case. (
Fig. 3
)
DISASSEMBLING
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Earth terminal
Clutch case
Fuel tank
(1) Remove two M6x30 Hex head bolts and Protector. (
Fig. 4
)
(2) Loosen M6x30 Hex socket head bolt on the neck of Gear case assembly, and then remove two M5x14 Hex socket head
screws. Pull out Gear case assembly from the end of Shaft pipe complete.
(3)
[For RBC413U only]
Remove two M6x30 Hex socket head bolts from Handle holder ass’y to separate Handle section
from Shaft pipe complete. (
Fig. 5
) Bike handle section can be disassembled.
[For RBC414U and RBC414UG only]
Loosen Knob 57 to remove Handle holder from Shaft pipe complete.
Bike handle section can be disassembled.
Remove Pipe clamp from Shaft pipe complete by unscrewing two M6x25 Hex
socket head bolts. (
Fig. 6
)
Assemble by reversing the disassembly procedure.
ASSEMBLING
Assemble by reversing
the disassembly procedure.
ASSEMBLING
DISASSEMBLING
R
epair
P
3
/ 1
7
M6x22 Hex
socket
head
bolt
M6x22 Hex socket
head bolt (with
spring washer)
(3 pcs.)
Clutch case
Bullet terminals
of Lead wires
Carburetor
M6x30 Hex socket head screw
(with spring washer and
flat washer) (2 pcs.)
M5x14 Hex socket head
screw (with spring washer
and flat washer) (2 pcs.)
Protector clamp
M6x30 Hex socket head bolt
with flat washer and
spring washer
Protector
Gear case assembly
Shaft pipe
complete
Fig. 5
M6x30 Hex socket head bolt (with flat washer
and spring washer) (2 pcs.)
Shaft pipe
complete
Handle holder ass’y
Inner cable
Adjust screw
Swivel
Fig. 6
Knob 57
Handle holder
Handle clamp
M6x25 Hex socket head bolt
(with spring washer) (2 pcs.)
Pipe holder
Shaft pipe
complete
Pipe clamp
