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F2000 Series Shape Cutting Control System Operation and Installation Manual

FangLing Shape Cutting Control System

Operation and Installation Manual

(Ver.2.1)

(Apply to F2000 series: F2100B/T

、

F2200B/T

、

F2300(A/B)

、

F2300T(A/B)

、

F2500(A/B)

、

F2500T((A/B)

、

F2600T)

Shanghai FangLing Computer Software Co., LTD.

2014-04

Summary of Contents for F2100B/T

Page 1: ...on and Installation Manual i FangLing Shape Cutting Control System Operation and Installation Manual Ver 2 1 Apply to F2000 series F2100B T F2200B T F2300 A B F2300T A B F2500 A B F2500T A B F2600T Sh...

Page 2: ...and 3 11 modify Section 1 3 Spec 04 2012 8 8 Modify Section 4 1 and Chapter 14 add Section 6 7 and Appendix 2 Spec 05 2013 5 20 Perfect chart and catalog integrate F2000 series specification Spec 06...

Page 3: ...service center for any required service Address Room 711 NO 955 Rd Jianchuan Woxiangwojia mansion MinHang Shanghai China Tel 021 34290970 After sales 021 34121295 Fax 021 34290970 E mail support flcnc...

Page 4: ...only be operated by trained service person Do not open the controller unless obtaining the authorization Do not let any acid or alkalescency substance to corrode the controller High Voltages Electric...

Page 5: ...00 T System 3 1 2 CHARACTERISTICS OF SYSTEM 4 1 3 TECHNICAL INDICATOR 5 1 4 SYSTEM INTERFACE 6 1 5 HARDWARE CONFIGURATION 6 1 5 1 F2100 B T Hardware Configuration 6 1 5 2 F2200 B T Hardware Configurat...

Page 6: ...rn High 27 3 12 6 Crash Position Successful Signal Check 28 CHAPTER 4 PART OPTION 29 4 1 XY MIRROR 29 4 2 START POINT SELECTION 29 4 3 ANGLE ADJUSTMENT 31 4 3 1 Steel Plate Adjustment 31 4 3 2 Steel P...

Page 7: ...5 SYSTEM SELF CHECK 65 8 6 DATE AND TIME 66 8 7 SYSTEM DEFINITION 67 8 7 1 Parameter Backup and Restore 67 8 7 2 Input Definition 67 8 7 3 Output Definition 68 8 7 4 Coordinate Definition 69 8 7 5 Mot...

Page 8: ...nasonic Company 102 11 4 ARC THC MODULE INTERFACE THC TYPICAL OF THE T IN F2000 SERIES CNC SYSTEM 103 11 4 1 DC MOTOR Interface Instruction 103 11 4 2 Arc Import Instruction 104 11 4 3 Position Interf...

Page 9: ...ES AND COMMON THC 123 A3 1 CONNECTION WITH F1620 F1630 THC 123 A3 2 CONNECTION WITH HYD THC 125 A3 3 CONNECTION WITH SH HC30 THC 127 A3 4 CONNECTION WITH ONTIME THC 129 A3 5 CONNECTION WITH PTHC 2 130...

Page 10: ...te The controller provides menu or illustration for all the operations for the convenience of users All key switches are human oriented designed and they are very convenient and comfortable The contro...

Page 11: ...Chapter 1 F2000 Series Control System Introduction 2 1 1 2 F2200 B T System Fig 1 2 F2200B Fig 1 2 F2200T 1 1 3 F2300A B T A B System Fig 1 3 F2300A Fig 1 3 F2300T A Fig 1 4 F2300B Fig 1 4 F2300T B...

Page 12: ...Chapter 1 F2000 Series Control System Introduction 3 1 1 4 F2500A B T A B System Fig 1 5 F2500 A T A Fig 1 6 F2500 B T B 1 1 5 F2600 T System Fig 1 7 F2600 T...

Page 13: ...elf diagnostic function to diagnose the key status and all the IO status facilitate inspection and debug 11 Provide a front USB interface for copying files 12 System can be upgraded by USB interface e...

Page 14: ...an be set by your convenience 30 Automatically memorize the working situation and the last cutting point when power off 31 Cutting offset function can avoid waste the steel plate when the nesting of t...

Page 15: ...on the front panel for the convenience of transmitting cutting code h Extend IO input output ports PWM input ports analog input ports 1 5 Hardware Configuration 1 5 1 F2100 B T Hardware Configuration...

Page 16: ...le 6 Keyboard electronic PCB foil keyboard 7 Chassis full steel structure completely shielded which defends electromagnetic radiation interference and static electricity 1 5 4 F2500 A B T Hardware Con...

Page 17: ...Control System Introduction 8 6 Keyboard no but standard keyboard with PS2 interface supportable 7 Chassis full steel structure completely shielded which defends electromagnetic radiation interference...

Page 18: ...arting up of System 9 Chapter 2 Starting up of System 2 1 Introduction of System Operation Board Fig 2 1 F2100 B system board Fig 2 1 F2100 T system board Fig 2 2 F2200 B system board Fig 2 2 F2200 T...

Page 19: ...terface S PgUp page up key of code interface or Torch up in other interface S PgDn page down key of code interface or Torch down in other interface F HOME Accelerate or skip to the head of code line F...

Page 20: ...If pressing any other key it will jump over the countdown and directly enter the welcome interface If pressing no key it will countdown to 0 and then enter the welcome interface shown as Fig 2 6 In th...

Page 21: ...F4 Setups Setting all parameters F5 Diagnose Including input ports diagnosis output ports diagnosis keyboard diagnosis system self check date setting and system self defines F6 ZoomIn Zoom in the shap...

Page 22: ...OK F1 common F2 Flame F3 Plasma F5 System F6 Import Parameters F7 Export Parameters F8 Save F1 Input Diagnose F2 Output Diagnose F5 Keyboard Diagnose F6 System Self check F7 Date time F8 System Defini...

Page 23: ...including the slotted value Shows the G code being processed shows the current and next line Shows the current cutting speed during processing you can press the keyboard s number keys 1 9 to achieve q...

Page 24: ...ting speed each 1 increase in click rate Increase the rate of manual moving machine in manual mode F6 Reduce the preheat time skip the remaining preheat time and the system automatically records prehe...

Page 25: ...Cutting Function 16 3 1 Cutting Operation Index Cutting Interface F1 Back F2 Demo F3 GoBack Frame F4 Speeddown F8 Jump to pierce ZoomIn F5 Speedup F6 Preheat down F7 Preheat up Fig 3 2 Cutting operat...

Page 26: ...the cutting interface on the operation panel press the number keys 1 9 the speed will quickly adjust to the corresponding percentage figures 10 times for example press 3 adjust to 30 of the speed lim...

Page 27: ...tion can be used repeatedly to make the machine reach an ideal position In the backward process press F1 again the system stops running When the torch reaches the position you need press START key aga...

Page 28: ...chanical failure or other reasons it needs to move the torch out of the actual path of the work piece the above prompt will appear If press G the system cutting returns back to the paused point contin...

Page 29: ...nce prompt Press the Enter key the system will automatically return to the starting point of the work piece and then the system automatically switches to processing the main interface and waits for fu...

Page 30: ...ext step of cutting but if the system has the remaining 10 seconds of countdown time press F6 then the system immediately stops preheat to begin the next step of cutting and records the preheat time o...

Page 31: ...e If you press ESC the system will then return the cutting interface If you press ENTER the system will again prompt F1 StartPoint F2 Angle F3 Array F4 Scale F5 SelLinePierce F6 EditFile F7 Revert F8...

Page 32: ...use condition if press Esc the system will query whether quit the cutting operation If pressing Enter the system will exit and if pressing Esc the system will not exit get into the automatically inter...

Page 33: ...e after press F3 system will walk against the clock along the virtual frame as the figure 3 10 shows the beginning point is the lower left corner In the end of the walking the system will prompt Quit...

Page 34: ...Chapter 3 Cutting Function 25 as follows Fig 3 11 Arc and location signal wiring schematic Fig 3 12 Interfaces of arc partial pressure circuit board schematic...

Page 35: ...Up F6 ArcDec F7 ArcAcc F8 JumpToPierce FLSK F2200T Version 3 3 73 1 Speed 00000 File SHAPE_43 TXT Status Stop Current Line Hole 00000 00000 X 500 00 X 0 00 Y 500 00 Y 0 00 1 TEST PATTERN 2 G92 X 00000...

Page 36: ...s Torch descend time exceed over the location check time while the location successful signal hasn t been checked for at this time stop the torch descending and alarm to notify 3 12 4 Set Arc Adjust A...

Page 37: ...p time Refer to location up time in the figure 7 4 In the plasma cutting status punch occurs to crash and crashing signal or location successful signal is available it will automatically stop and the...

Page 38: ...00 Operate Mode PartOption X 000000 0 Y 000000 0 Manual F keepMov StepDis G 5 00 Flame Cu M CutSpeed X 1000 00 Kerf N 1 20 ManualSpeed Y 3000 00 Angle 0 00 X Xmirror Y Ymirror F1 StartPoint F8 OK X 50...

Page 39: ...nualSpeed Y 3000 00 Angle 0 00 Manual F keepMov StepDis G 5 00 Flame Cu M Operate Mode PartOption F1 StartPoint F2 Angle F3 Array F4 Scale F5 SelLinePierce F6 EditFile F7 Revert F8 OK Fig 4 2 before p...

Page 40: ...m will automatically calculate the current offset angle of plate and then automatically rotate graphics FLSK F2200T Version 3 3 71 1 Speed 00000 File SHAPE_43 TXT Status Stop Current Line Hole 00000 0...

Page 41: ...k Angle 10 048 Fig 4 6 Return to the start point after adjusting 4 3 2 Steel Plate Adjust Angle Memory Function About steel plate adjust angle memory please refer to the section of 8 7 6 6 4 3 3 Enter...

Page 42: ...00000 X 500 00 X 0 00 Y 500 00 Y 0 00 X 000000 0 Y 000000 0 X Xmirror Y Ymirror SELECT ARRAY TYPE F1 Straight F2 Stagger F3 Nest F1 StartPoint F2 Angle F8 OK CutSpeed X 1000 00 Kerf N 1 20 ManualSpeed...

Page 43: ...F6 EditFile F4 Scale F3 Array F2 Angle F1 StartPoint Fig 4 9 Result of arranging in matrix Press F2 to enter staggered arrangement F2 Angle F3 Array F4 Scale F5 SelLinePierce F6 EditFile F7 Revert FLS...

Page 44: ...nt F2 Angle F3 Array F8 OK Fig 4 11 Result of staggered arrangement Press F3 to enter arrangement in stack F3 Array F4 Scale F5 SelLinePierce F6 EditFile F7 Revert FLSK F2200T Version 3 3 71 1 Speed 0...

Page 45: ...nest 4 5 Zoom in out In the part options menu press F4 zoom in out the system prompt as figure 4 14 F4 Scale F5 SelLinePierce F6 EditFile F7 Revert FLSK F2200T Version 3 3 71 1 Speed 00000 File SHAPE...

Page 46: ...N 1 20 ManualSpeed Y 3000 00 Angle 0 00 Manual F keepMov StepDis G 5 00 Flame Cu M Fig 4 15 Select Line Pierce 4 6 1 Select Row Press F1 to select the number of row to start cutting with the system pr...

Page 47: ...row After selecting row press F8 to confirm 4 6 2 Select Number The operation is similar to the choosing row operation 4 6 3 Operation after Select Row Number After selecting row or number press F8 co...

Page 48: ...THC En Blow s CutSpeed X 1000 00 Kerf N 1 20 ManualSpeed Y 3000 00 Angle 0 00 Manual F keepMov StepDis G 5 00 Flame Cu M Fig 4 19 Operation after selecting row number 2 Cutting from the current positi...

Page 49: ...l function interface The speed in the manual status is controlled by the manual moving parameters During the process of fixed moving function you can adjust speed by acceleration or deceleration key I...

Page 50: ...000 00000 X 500 00 X 0 00 Y 500 00 Y 0 00 X 000000 0 Y 000000 0 7 G01 X500 00 Y0 8 G01 X0 Y 500 00 Ignition s LowHeat s HighPreheat s Pierce1 s Pierce2 s Pierce3 s TorchUp s TorchDn s THC En Blow s Cu...

Page 51: ...row through choosing the row selection or number selection press START then the system will show in Fig 5 3 F1 Back F2 Demo F3 GoBack F4 Speeddown F5 Speedup F6 Preheatdown F7 Preheatup F8 JumptoPierc...

Page 52: ...DiskFile F2 UDisk F3 Search F4 EditFile F5 DelFile F6 CopyToU F7 Preview F8 OK Work folder flash 0 flash 1 DIR1 2 DIR2 3 DIR3 4 DIR4 5 DIR5 6 DIR6 7 DIR7 8 DIR8 9 DIR9 Fig 6 1 code interface 6 1 Files...

Page 53: ...e F2 UDisk F3 Search F4 EditFile F5 DelFile F6 CopyToU F7 Preview F8 OK Fig 6 2 Graphic preview Press F8 if the current position of the cursor is txt file or CNC file you could import the current file...

Page 54: ...ile name you can be directly press Enter to preserved or modify the file name and then press Enter to save If the same named file has already exited the system prompts F1 DiskFile F2 UDisk F3 Search F...

Page 55: ...LIB UsedPart abs 7 SHAPELIB UsedNoKf abs Input searched string _ Work folder flash 0 flash 1 DIR1 2 DIR2 3 DIR3 4 DIR4 5 DIR5 6 DIR6 7 DIR7 8 DIR8 9 DIR9 Fig 6 5 search file 6 4 Edit Code In the local...

Page 56: ...5 New File In the editing code interface refer to 6 4 edit code you can press key F4 to create an new file to input your own code 6 6 Compile Code After create a new code or edit the code if you want...

Page 57: ...all supported G code files under the current folder will be shown 6 7 2 New Folder It will be complex to new a folder It needs to first enter into the edit file interface then new a folder In the file...

Page 58: ...lder s name in the prompting frame and then press Enter Pls input folder name Illustration the system supports only 10 folders after more than 10 folders the new folder will replace the second folder...

Page 59: ...tting type Flame Demo Run Speed 1000 000 mmpm F4 Powder Fig7 1 Parameter Interface You can set five kinds of parameter in the parameter interface 1 Common parameters cutting speed manual move speed G0...

Page 60: ...permitted to modify the value Corner speed Plate thickness affect the cutting tip s ac dc rate when it moving The angle between the end of a cut point line s tangential direction and the direction of...

Page 61: ...rolong the preheating time by pressing stop key then the preheating time will delay until you press the start key to start to high pressure preheat delay High Preheat Time Like Low Preheat Time except...

Page 62: ...heat If this parameter is set as yes in the process of cutting before complete cutting before M02 code has occurred Low Heat IO port is on the open status all the time If set the parameter as no in th...

Page 63: ...don t use edge cutting punch hole with lead in is also a more effective method 7 3 Plasma Parameters As shown in the figure 7 4 these are Plasma Parameters which are related with the precision of tra...

Page 64: ...setting the rate of X open the output port close the arc press signal to prevent the steel melting under low speed cutting tip due to temperature is too high Distance to close arc in the minimum dist...

Page 65: ...uld not exceed the range otherwise in the process of motor turning high it occurs wave phenomenon it is normally set as 30 50 the range of which is 0 00 100 00 Unit In the actual using according to th...

Page 66: ...nit s Mix powder Open Close Time Delay time of scatter powder mouth relative to spurt powder mouth open close input 0 arbitrary value unit s Marker Up Time The time of powder torch going up Unit s Mar...

Page 67: ...allowable maximum speed when cutting tips idling Small Arc Limit Maximum speed at cutting a small arc Small arc definition 0 mmpm cutting speed 2000mmpm small arc 5mm 2000 mmpm cutting speed 4000mmpm...

Page 68: ...mum negative coordinate which the machine can reach horizontally Its unit is mm millimeter If current coordinate is less than the value the system will stop running 7 6 Parameter Import In the paramet...

Page 69: ...stop time 0 08 s Start speed 250 000 mm Max X 100000 000 mm Max Y 100000 000 mm Min X 100000 000 mm Min Y 100000 000 mm F4 Powder Sure to import Parameter Parameter file is F2300D DAT Fig 7 7 Paramete...

Page 70: ...0 s Emergency stop time 0 08 s Start speed 250 000 mm Max X 100000 000 mm Max Y 100000 000 mm Min X 100000 000 mm Min Y 100000 000 mm F4 Powder Sure to export Parameter Fig 7 8 Parameter export 7 8 Sa...

Page 71: ...gency stop arcing feedback Position detect Plasma Collision Move up input Move down input Move left input Move right input Acceleration input Deacceleration input Torch up input Torch down input Fig 8...

Page 72: ...er F2 ParaBackup F3 Define F4 Encrypt F5 UnEncry F6 Language F5 Keyboard Diagnosis F7 Date Time F7 ClearFile F8 Update Fig 8 2 Diagnosis interface index 8 2 Input Diagnosis The system will read curren...

Page 73: ...p Torch down Blow THC enable Position detect Arc starting HoldTorch Marker Output Mix powder Dust preheat F3 OpenOut F4 CloseOut Fig 8 3 Output diagnosis Press you can move the cursor to the correspon...

Page 74: ...Fig 8 4 Keyboard Diagnosis 8 5 System Self check In the system diagnosis interface press F6 to enter the system self check interface F1 Input F2 Output F5KeyBrd F6SelfCheck F7DateTime F8SystemDef 1 ba...

Page 75: ...alarm type DSP Dual ram is error ARM Dual RAM is error When coming across these situations please power off reboot after about half minutes If the situation happened on the machine which has been work...

Page 76: ...6 press Enter the system will import the default parameters In the following process if the parameters are modified or some of them is broken reset the parameters Warning after installing and debuggin...

Page 77: ...g 8 8 input definition In the interface press move the cursor to the position that needs changing press PgUp or PgDown to change the number of the Input press Enter to change the type of the input If...

Page 78: ...1 Marker Output 01 Mix powder 01 dust preheat 01 Fig 8 9 output definition In the interface press move the cursor to the position that needs changing press PgUp or PgDown to change the number of the O...

Page 79: ...on 70 F8 Save F2 Output F3 Axes Y X X Y press Enter to change coordinate F1 Input F4 Motor F5 Option Fig 8 10 Coordinate Definition In the interface press Enter repeatedly to change among 8 type of co...

Page 80: ...to change Fig 8 11 Motor direction Press up or down key move the cursor to the axes of which needs to change motor rotation direction then press Enter the motor direction can switch between positive...

Page 81: ...r right key in this interface remote controller s type can be set arbitrarily one of the three types which are NO P2P 8421 NO type no input of remote controller P2P type reference the section 11 1 2 R...

Page 82: ...After this parameter is set Yes steel plate angle memory will be automatically stored until the steel plate is adjust again or the angle is cleared As the figure 8 12 shows when short line segments i...

Page 83: ...Please contact the company demand 8 7 9 Clear File In the main interface press F5 Diagnose then press F8 System definition then press F7 Clear File the system will clear all G code file of system 8 7...

Page 84: ...ce please contact with our after sale service department Motion Update after press F3 it will update the motion The motion update file is MOTION dsp System recovery after press F4 it will recover the...

Page 85: ...ollows F8 OK 0 1 2 8 3 4 5 10 6 7 9 11 15 16 23 17 18 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 12 13 14 45 46 19 20 Fig 9 1 Page of graph Library You can press to choose di...

Page 86: ...ize 2 100 00 Lead out F2 Outside Fig 9 2 Chip size interface You can press to modify sizes after modification press F8 to confirmed Press any key to return to graphics processing interface as shown in...

Page 87: ...ut 10 00 Size 1 100 00 Size 2 100 00 res 1 L C apart Lead out F2 Outside Fig 9 3 Hole size Modify sizes like modify chip sizes After modification press F8 to confirmed then enter into the interface of...

Page 88: ...axle V Relative coordinate of Y axle I Coordinate d value of X axle between circle center and arc s start J Coordinate d value of Y axle between circle center and arc s start R Arc s radius when it s...

Page 89: ...No parameter Inches metric G41 G42 No parameter Left right Kerf compensation G40 No parameter Cancel Kerf compensation G00 Parameter X U Y V straight line rapid moving tool G01 Parameter X U Y V Strai...

Page 90: ...coordinate when press go back function key the machine tool goes back to coordinate point 0 0 b G92 X20 Y0 Take 20 0 as reference coordinate when press go back function key the machine tool goes back...

Page 91: ...ion expresses that rapidly traverse to specific location which the system will rapidly move to at the rate of G00 move speed time ratio from start point Format G00 X Un Y Vn Fn Parameters meaning Fn r...

Page 92: ...ference of them is only that G00 expresses linearly walking meaning output ports are all closed but G01 expresses linearly incising 6 G02 Clockwise Circular Interpolation This instruction expresses th...

Page 93: ...02 X 40 Y 40 R 40 M02 Example 2 A B G92 X0 Y0 Reference point 0 0 G91 Relative coordinate G00 X20 Y60 Rapidly move tool to A G02 X40 Y40 I40 J0 The arc 2 G02 X40 Y40 R40 M02 A B 1 2 60 60 20 100 Fig 1...

Page 94: ...05 J0 Counterclockwise Circular Interpolation M08 Incision ending G40 Disable Left Kerf Compensation G00 X 44 45 Y 41 275 Rapidly moving to 44 45 41 275 G41 Right Kerf Compensation M07 Incision beginn...

Page 95: ...available If G20 G21 is ignored the system will execute G21 metric unit If G90 G91 is ignored the system will execute G91 relative coordinate M07 and M08 can t be neglected When there is one parameter...

Page 96: ...10 Code Explanation 87 Control System M00 End of instruction In the processing of incision the system will stop the machine tool with the M00 instruction waiting for the next operation M02 M30 End of...

Page 97: ...ineffective when it is float or connected to 24V Com port of switch outside is connected 24VG The other port is connected to corresponding IO port 16 channel input ports totally Input signal definitio...

Page 98: ...eft C Remote control input 8 Move right D Remote control input 9 Move forward A Remote control input 10 Move backward B Remote control input 11 20 23 Spare 12 24 24V 24V 3A Power output 13 25 24VG 24V...

Page 99: ...t Emergency stop input Arcing successfully feedback Positioning successfull y feedback Plasma collision feedback 1 For Plasma cutting 2 Accessed when CNC positioning is needed And positioning successf...

Page 100: ...on the system cut off the oxygen when the cutting oxygen is off open the cutting oxygen system When the input signal of pin 18 is valid the system will raise the cutting torch when the signal invalid...

Page 101: ...emote control module 11 2 Output Port 3 3V 24V 3 3VG 24VG System External Relay To CPU Fig11 3 output port circuit Output voltage is 24VDC low level is effective Maximum output current max 300 I mA 16...

Page 102: ...en 2 Torch up 15 Torch down 6 Exhaust 8 Enable high adjusting box 19 Plasma locating 16 Plasma arc starting 18 Corner low speed output Or automatic manual 7 Spray dust 20 Raise dust 21 Dusting Preheat...

Page 103: ...able height adjusting Powder preheating unused unused unused unused 24V 24V 24V 24VG 24VG COM Caution All outputs can be high active or low active system default is low active connecting to system sup...

Page 104: ...d 24V 24V 24V 24VG 24VG COM Caution All outputs can be high active or low active system default is low active connecting to system supply 24VG Or connecting to the 24V side of external 24V switching p...

Page 105: ...rate at corner Plasma positioning Spray powder Raise powder Enable height adjusting Powder preheating unused unused unused unused 24V 24V 24V 24VG 24VG COM Caution All outputs can be effective high o...

Page 106: ...common Torch up control Torch down control Connect to high adjusting device s arc starting input or arc starting delay Connect to high adjusting device s corner low speed or automatic manual Connect t...

Page 107: ...e starts arc after locating and sends signal of arc starting successful feedback to CNC after starting arc successfully After CNC system has received signal of arc starting successful feedback it will...

Page 108: ...YCP System Fig11 8 motor port schematic diagram Signal definition table Number of the 15 pin interface signal Remarks 1 XDIR Positive at the horizontal axis 9 XDIR Negative at the horizontal axis 2 XC...

Page 109: ...on Methods for Differential Stepper Driver 1 XDIR 9 2 10 3 11 4 12 5 13 6 14 7 15 8 XDIR XCP XCP YDIR YCP YDIR YCP 5V 5VG 5VG DIR Power input DIR PUL PUL DIR Power input DIR PUL PUL ENA ENA Stepper Dr...

Page 110: ...ods for Stepper Driver 1 XDIR 9 2 10 3 11 4 12 5 13 6 14 7 15 8 XDIR XCP XCP YDIR YCP YDIR YCP 5V 5VG 5VG DIR Power input PUL DIR Power input PUL Free Stepper drives Stepper drives Offline switch Free...

Page 111: ...onic Company 1 XDIR 9 2 10 3 11 4 12 5 13 6 14 7 15 8 XDIR XCP XCP YDIR YCP YDIR YCP 5V 5VG 5VG 5 SING1 Power input 6 SIGN2 3 PULS1 4 PULS2 Power input Panasonic A5 A4 Panasonic A5 A4 5 SING1 6 SIGN2...

Page 112: ...wing figure based on the original system Fig 11 12 F2100T system interface schematic diagram 11 4 1 DC MOTOR Interface Instruction M M are DC MOTOR export pins LIM LIM are import pins COM is public gr...

Page 113: ...ial pressure panel Table 11 5 Arc Interface Signal Definition of Arc THC Module 7 Cores Interface Pin Number Signal Name Comment 4 ARC negative pole of arc output of partial pressure panel 5 ARC posit...

Page 114: ...able 11 6 Position Interface Signal Definition of Arc THC Module 7 Cores Interface Pin Number Signal Name Comment 1 COM Negative pole of approach switch 2 SIGNAL NPN approach switch signal 3 24V OUT P...

Page 115: ...ARC COM 24V OUT Brown Power positive V Black Signal Blue Power negsative V 24VGND 24V PE ARC ARC Patial pressure panel ELECTRODE WORK SHIELD PE Electorde Work START1 START2 Cutting work piece Torch D...

Page 116: ...e and stable we recommend using series mode to link the two switches The specific wiring mode is shown as the figure 11 15 With this link mode any one action of approach switch can emit the collision...

Page 117: ...to boot after 3 Fig 12 1 Power on When press DEL before the system counts down to 0 the system will enter the BIOS If other keys are pressed the system will enter in before counting down to 0 F1 Syste...

Page 118: ...Disk is connected to the system There should be the upgrade file WELCOME bmp in the root folder of the flash disk Press F2 to upgrade when the conditions are satisfied when completing the upgrading pr...

Page 119: ...Chapter 12 Use of BIOS 110 12 5 System Reset After entering BIOS press F5 to return to the original system that has been backup...

Page 120: ...imilarly move C mm vertically the actual length is D mm then the vertical pulses number is C YPls D Requirement of pulses number The maximum frequency of output pulses from the system is 160 KHz It is...

Page 121: ...g 112 Note The most reasonable number of pulses is between 150 and 1200 The number of pulses exceeds this range please refer to the interpretation of driver and modify subdivision number of stepper dr...

Page 122: ...at least not below 0 5m Hardware test error code software optimizing algorithm bi direction communication insure the communication stable and reliable Send module matches address with receive module t...

Page 123: ...ontroller 114 14 2 The Layout of Remote Controller Power On Off On Off Antenna Fig 14 1 layout of remote controller 14 3 The Output Port of Receiver V V OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 V V OUT...

Page 124: ...5 6 7 8 ON Fig 14 3 Jumper switch 1 Address segment The first seven bits of jumper switch No 1 7 are address codes the status of this seven bits requires that sender and receiver must be same If they...

Page 125: ...n Off Foward Off Off Off On On Ignition Off Off On Off On CutOxy Off Off Off Off On Table 14 2 Independent IO mode P2P mode the 8th bit doesn t have jumper cap Sender key Open output port Close output...

Page 126: ...1500 remote controller 8 7 10 9 12 25 Input ports of F2000 series digital control system Fig 14 4 Wiring connection interpret of F2000 series numerical control system and remote controller Note wiring...

Page 127: ...em 5 G20 English unit 6 G21 Metric unit 7 G41 Left kerf gap compensation 8 G42 Right kerf gap compensation 9 G40 Cancel kerf gap compensation 10 G00 Quickly move 11 G01 Liner cutting 12 G02 Clockwise...

Page 128: ...Preheat TorchDn TorchUp Pierce1 Pierce2 Pierce3 Blow Ignition time Torch down time High preheat time Low preheat time Pierce up time Pierce 1 time Pierce 2 time Pierce 3 time Pierce down time Cutting...

Page 129: ...M07 M08 Note Red words mean output port Bold black words mean parameter Pierce 1 time Appendix fig 2 2 Flame cutting timing sequence Level 3 perforation with THC Ignition Low Preheat TorchDn TorchUp P...

Page 130: ...tion TorchDn Plasma arc starting TorchUp Lock THC Position check time Position up time DelayBeforeArc Pierce time Torch up time The port type of Speed to lock THC is red Define it by pressing F5 F8 F3...

Page 131: ...ting speed 100 or The distance between cutting point and start end point of current cutting G code row Distance to lock THC When arc voltage feedback signal is available arc check time ends ahead of t...

Page 132: ...s CNC Output port 6 18 13 6 2 1 25 18 14 Input port 13 25 4 16 AUTO Auto Signal UP Up signal DOWN Down signal IHS_ARCON Arcing signal with original position DIR_ARCON Immediately arcing signal TRANSFE...

Page 133: ...4 Input port 13 25 4 16 AUTO Auto signal UP Up signal DOWN Down signal IHS_ARCON Arcing signal with original position DIR_ARCON Immediately arcing signal TRANSFER1 Pierce finished signal TRANSFER2 Pie...

Page 134: ...18 02 15 Plasma arc starting Lock THC Torch up Torch down 13 Plasma parameter Range of value Recommended value Delay Before Arc 0 0 Pierce time 0 0 Torch up time 0 3 3 Arcing Check Time 5 30 30 Posit...

Page 135: ...of Wiring Connection between F2000 Series and Common THC 126 Output definition Port Type Lock THC 18 The method of definition F2100T F2200T F2300T A B F2500 T A B F2600T F5 Diagnose F8 System Def F3 d...

Page 136: ...Torch up Torch down 13 Plasma parameter Range of value Recommended value Delay Before Arc 0 0 Pierce time 0 3 According to thickness of plating Torch up time 0 3 3 Arcing Check Time 0 0 Position chec...

Page 137: ...of Wiring Connection between F2000 Series and Common THC 128 Output definition Port Type Lock THC 18 The method of definition F2100T F2200T F2300 T A B F2500 T A B F2600T F5 Diagnose F8 System Def F3...

Page 138: ...ing feedback 04 13 24VG Plasma parameter Range of value Recommended value Delay Before Arc 0 0 Pierce time 0 0 Torch up time 0 3 3 Arcing Check Time 5 30 30 Position check Time 0 0 Speed to lock THC 9...

Page 139: ...96 A3 5 Connection with PTHC 2 Plasma parameter Range of value Recommended value Delay Before Arc 0 0 Pierce time 0 0 Torch up time 0 3 3 Arcing Check Time 5 30 30 Position check Time 0 0 Speed to loc...

Page 140: ...between F2000 Series and Common THC 131 Input definition Port Type Position detect 05 Output definition Port Type Lock THC 18 The method of definition F2100B F2200B F2300 A B F2500 A B F2600 F5 Diagno...

Page 141: ...System Install Size 132 Appendix 4 Interpretation of F2000 Full Series System Install Size A4 1 F2100B T Profile Install Size Appendix fig 4 1 F2100T installation size A4 2 F2200B T Profile Install S...

Page 142: ...Appendix 4 Interpretation of F2000 Full Series System Install Size 133 A4 3 F2300A B T Profile Install Size Appendix fig 4 3 F2300T A installation size Appendix fig 4 4 F2300T B installation size...

Page 143: ...Appendix 4 Interpretation of F2000 Full Series System Install Size 134 A4 4 F2500A B T Profile Install Size Appendix fig 4 5 F2500T A installation size Appendix fig 4 6 F2500T B installation size...

Page 144: ...Appendix 4 Interpretation of F2000 Full Series System Install Size 135 A4 5 F2600 T Profile Install Size Appendix fig 4 7 F2600T installation size...

Page 145: ...uang Get off at the Jianchuan Road Go east 100 meters along south Jianchuan Road Route 2 Take the HongQiao terminal 4or 5 in the Shanghai HongQiao Railway Station or the Shanghai HongQiao Airport Get...

Page 146: ...Contact Information 137...

Page 147: ...Contact Information 138 Shijiazhuang Office Address Room 1707 No 258 Zhongshan Road South JiaTai mansion Shijiazhuang Hebei China Contacts Manager Yao Tel 18979685110...

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