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P 4 / 7 

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ASSEMBLING

1. Check that O ring 39 is fit in a groove of Bearing box and Thickness ring is put on 
    Bearing box as illustrated in Fig.10.
2. Fix the Gear section to the machine as Fig.8 of page 3.
3. Hook one end of Tension spring 3 into a hole of Safety cover as mentioned in Fug.11.
4. Install safety cover in place while hooking the other end of Torsion spring 3 into a hole
    of Blade case set.
5. Fix Rubber ring 6 and M6 countersank head screw to Blade case complete.  

1. Remove Ball bearing 606ZZ using 1R269 "Bearing extractor".
2. Remove Retaining ring S-12 using 1R291 "Retaining S & R pliers".
3. File the outsides of two spikes of 1R340 "Bearing retainer wrench" to match the spikes into the notches of Bearing
    retainer 19-29. Turn Bearing retainer wrench counterclockwise to remove Bearing retainer 19-29 from Bearing box.
    Refer to Fig.12.
4. Put Bearing box on 1R232 "Pipe 30", and push the step of Spindle at its small end side using 1R026 "Bearing 
    setting pipe 16-8.2" and Arbor press to align the step of Spindle with the surface of Spur gear 52 as illustrated in 
    Fig.13.
5. Separate Spur gear 52 from Spindle using Arbor press.
6. Remove Ball bearing 6001DDW using 1R269 "Bearing extractor".

Fig.11

Fig.10

Inner flange side

Bearing box side

Hook Torsion spring 3 into the hole of safety cover
from bearing box side.

Do not hook Torsion spring 3
from inner flange side.

Inner flange side

Bearing box side

Inner flange side

Bearing box side

Wrong

Correct

Safety cover

Torsion spring 3

Fig.12

Bearing box

O ring 39

Notches of
Bearing
retainer 19-29

Bearing retainer wrench

(1R340)

Spikes of Bearing
retainer wrench

[6] Replacing Spur Gear 52, Ball Bearing 606ZZ and Ball Bearing 6001DDW

Thickness ring

Fig. 13

1R232 
Pipe 30

1R026 

Bearing Setting

Pipe 16-8.2

Step pf
Spindle

Spur gear 52

Arbor press

Small
end of
Spindle

Summary of Contents for Makstar BSS610

Page 1: ...for the tool shown above may differ from country to country BSS610 Cordless Circular Saw 165mm 6 1 2 W H1 H2 L TCT Saw blade 165mm 6 1 2 1 pc Hex wrench 5 1 pc Guide rule 1 pc Dust nozzle exclusively...

Page 2: ...Base complete Fig 2 Fig 3 1 Loosen M5x6 Hex socket head set screw for fixing Depth guide to Base complete See Fig 2 Loosen Lever 40 and remove Shoulder pin 6 7 for connecting Depth guide and Base comp...

Page 3: ...s as illustrated in Fig 5 so that the Compression springs 4 can perform well between the bosses and the Ribs of Housing L 1 Remove Rubber ring 6 together with M6 countersunk head screw as illustrated...

Page 4: ...29 from Bearing box Refer to Fig 12 4 Put Bearing box on 1R232 Pipe 30 and push the step of Spindle at its small end side using 1R026 Bearing setting pipe 16 8 2 and Arbor press to align the step of...

Page 5: ...re 8 Adjusting for accuracy of 90 and 45 cut Tapping screw CT4x12 Light cover Connector of power supply circuit Connector of LED circuit Fig 15 Pan head screw M5x40 Motor housing Blade case Flat washe...

Page 6: ...ircuit LED circuit Lead unit ON OFF switch Handle Section Motor Housing Blade Case Blade Case View from inner flange side Polyolefin tube LED Put polyolefin tube into the groove of connector box Conne...

Page 7: ...holders have to be expanded near these lead holders to avoid the lead wires contacts with M6x90 flat head square neck bolt The lead wires should not be pinched Bending the terminals of Micro switch a...

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