background image

W

iring diagram

Fig. D-3

Store Lead wires in these Lead wire holders so as not to

protrude and interfere with Housing R when assembled. Do not overlap the Lead wires under Switch (

Fig. D-2

).

Housing L

Switch

Line filter

Rib

Route all Lead wires to Switch from

DC motor in this slot of Rib when

Line filter is used.  Note; Route

a black lead wire in this slot of Rib

when Line filter is not used.

Locate the Red dot mark 

to Handle side when

installing DC motor into

Housing L (

Fig. D-2

).

For the countries where  the regulations for radio interference suppression are required.

 

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Summary of Contents for JV100DZ

Page 1: ... Li ion Energy capacity Wh 14 1 3 All models also include the accessories listed below in Standard equipment L W H PRODUCT 1 Model number for North and Central American countries except Mexico and Guam TECHNICAL INFORMATION CONCEPT AND MAIN APPLICATIONS Model JV100D VJ01 1 has been developed as the first cordless jig saw of the 10 8V Li ion Cordless series Its main features are Compact and lightwe...

Page 2: ...Bearing case complete 1R291 Retaining Ring S R Pliers Removing assembling Retaining ring S 6 1R274 Type 72 Field Insert Jig Supporting DC Motor when assembling it to Bearing case complete 2 LUBRICATION Item No Description Amount Portion to lubricate DC Motor 21 Balance plate The portion that 23 Gear complete contacts 22 Pin 3 Whole portion 23 Gear complete Gearteeth and Armature gear in Bearing ca...

Page 3: ...en Housing set with M4x16 Hex socket head bolt 1 Remove Clamp plate and Base from Housing set by unscrewing M4x16 Hex socket head bolt with Hex wrench 3 2 Separate Housing R by unscrewing M4x35 Tapping screw 1pc and 4x18 Tapping screws 9pcs 3 Remove Safety wire Holder 2 Set Safety wire to Housing L Fig 2 3 3 Assemble Housing R to Housing L Fig 2 2 4 Assemble Base and Clamp plate to Housing set and...

Page 4: ...ing case complete with 1R269 Slider Collared sleeve 4 Collared sleeve 4 Housing L 3 A space for removing Slider from Collared sleeve 4 is secured Slider Collared sleeve 4 Slider section Leaf spring Gear complete Push plate Dust seal Balance plate Bearing case complete Pin 3 Retaining ring S 6 6 Remove Retaining ring S 6 with 1R291 Note Retaining ring S 6 is deformed in this step Do not re use it B...

Page 5: ... 1R258 2 pcs 1R274 for protect Motor s terminals 1R032 1R258 2 pcs 1R274 for protect Motor s terminals 1R032 Bearing case complete 1R029 1 Put 1R274 onto 1R032 and set DC motor to the 1R274 Then put 1R258 2pcs to support the DC motor 2 Set Bearing case complete on DC motor and put 1R029 onto Bearing case complete Press 1R029 to assemble Bearing case complete to DC motor with Arbor press 2 Insert P...

Page 6: ...g L while inserting the elliptical hole of Slider into Collard sleeve 4 8 Facing the flat side of Leaf spring to the front insert it into the assembly hole discribed below vertically 9 Make sure to put Holder and Retainer complete in Housing L before mounting Housing R O Ring 5 Housing L Housing R Collared sleeve 4 Seal plate Slider support Slider guide Elliptical hole Slider Retainer complete Hol...

Page 7: ...ousing R Fig 8 1 After separating Housing R remove DC motor and Reciprocating mechanism from Housing L So the stem of Lever 19 comes into your sight Now Lever 19 can be disassembled by removing Stop ring E 4 Fig 9 Fig 9 Steel ball 4 Lever 19 Stop ring E 4 Take the reverse step of Disassembling Fig 9 DC motor Reciprocating mechanism 1 Remove Stop ring E 4 from the stem of Lever 19 2 Pull off the Le...

Page 8: ...s of M1 M2 to Housing L side and connect Lead wires orange and black with terminals of Switch correctly in order to set Switch exactly in the Housing L Note Do not overlap the Lead wires on the Switch body where they contact to Housing L For the countries where the regulations for radio interference suppression are required For the countries where the regulations for radio interference suppression...

Page 9: ...2 Housing L Switch Line filter Rib Route all Lead wires to Switch from DC motor in this slot of Rib when Line filter is used Note Route a black lead wire in this slot of Rib when Line filter is not used Locate the Red dot mark to Handle side when installing DC motor into Housing L Fig D 2 For the countries where the regulations for radio interference suppression are required P 9 11 ...

Page 10: ...ot mark for terminal DC Motor Terminal Orange Black Red Red dot mark Fig D 1A Fig D 2A Housing L side Connect the Lead wire red at described direction Connect Lead wires to Switch DC motor and Terminal as described in Fig D 2A Face the terminals of M1 M2 to Housing L side and connect Lead wires orange and black with terminals of Switch correctly in order to set Switch exactly in the Housing L Note...

Page 11: ...not required Store Lead wires in these Lead wire holders so as not to protrude and interfere with Housing R when assembled Do not overlap the Lead wires under Switch Fig D 2A Route a black lead wire in this slot of Rib when Line filter is not used Locate the Red dot mark to Handle side when installing DC motor into Housing L Fig D 2A P 11 11 ...

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