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[3] DISASSEMBLY/ASSEMBLY

[3] -2. Reciprocating Mechanism

DISASSEMBLING

2. Turn DC motor shaft to move

    Collared sleeve 4 up to the top

    position of Slider’s elliptical hole.

4. Remove Slider section from the 

    Collared sleeve 4.

5 . Remove Collared sleeve 4.

7. Now, remove Gear 

    complete and Pin 3.

8. Remove Balance plate and Push plate

    from Bearing case complete.

9. Remove DC motor from Bearing

    case complete with 1R269.

Slider

Collared 

sleeve 4

Collared 

sleeve 4

Housing L

3. A space for removing

    Slider from Collared

    sleeve 4 is secured.

Slider

Collared sleeve 4

Slider section

Leaf spring

Gear complete

Push plate

Dust seal

Balance plate

Bearing case

complete

Pin 3

Retaining ring S-6

6 . Remove Retaining 

     ring S-6 with 1R291.

Note;

Retaining ring S-6 is deformed

in this step.  

Do not re-use it.

Bearing case 

complete 

DC motor 

(1) Separate Housing R from Housing L (

Fig. 2

).

(2) Now, Reciprocating mechanism can be disassembled (

Fig. 4

).

Fig. 4

Collared sleeve 4

1. Remove Leaf spring.

P  

4

/ 1

1

Summary of Contents for JV100DZ

Page 1: ... Li ion Energy capacity Wh 14 1 3 All models also include the accessories listed below in Standard equipment L W H PRODUCT 1 Model number for North and Central American countries except Mexico and Guam TECHNICAL INFORMATION CONCEPT AND MAIN APPLICATIONS Model JV100D VJ01 1 has been developed as the first cordless jig saw of the 10 8V Li ion Cordless series Its main features are Compact and lightwe...

Page 2: ...Bearing case complete 1R291 Retaining Ring S R Pliers Removing assembling Retaining ring S 6 1R274 Type 72 Field Insert Jig Supporting DC Motor when assembling it to Bearing case complete 2 LUBRICATION Item No Description Amount Portion to lubricate DC Motor 21 Balance plate The portion that 23 Gear complete contacts 22 Pin 3 Whole portion 23 Gear complete Gearteeth and Armature gear in Bearing ca...

Page 3: ...en Housing set with M4x16 Hex socket head bolt 1 Remove Clamp plate and Base from Housing set by unscrewing M4x16 Hex socket head bolt with Hex wrench 3 2 Separate Housing R by unscrewing M4x35 Tapping screw 1pc and 4x18 Tapping screws 9pcs 3 Remove Safety wire Holder 2 Set Safety wire to Housing L Fig 2 3 3 Assemble Housing R to Housing L Fig 2 2 4 Assemble Base and Clamp plate to Housing set and...

Page 4: ...ing case complete with 1R269 Slider Collared sleeve 4 Collared sleeve 4 Housing L 3 A space for removing Slider from Collared sleeve 4 is secured Slider Collared sleeve 4 Slider section Leaf spring Gear complete Push plate Dust seal Balance plate Bearing case complete Pin 3 Retaining ring S 6 6 Remove Retaining ring S 6 with 1R291 Note Retaining ring S 6 is deformed in this step Do not re use it B...

Page 5: ... 1R258 2 pcs 1R274 for protect Motor s terminals 1R032 1R258 2 pcs 1R274 for protect Motor s terminals 1R032 Bearing case complete 1R029 1 Put 1R274 onto 1R032 and set DC motor to the 1R274 Then put 1R258 2pcs to support the DC motor 2 Set Bearing case complete on DC motor and put 1R029 onto Bearing case complete Press 1R029 to assemble Bearing case complete to DC motor with Arbor press 2 Insert P...

Page 6: ...g L while inserting the elliptical hole of Slider into Collard sleeve 4 8 Facing the flat side of Leaf spring to the front insert it into the assembly hole discribed below vertically 9 Make sure to put Holder and Retainer complete in Housing L before mounting Housing R O Ring 5 Housing L Housing R Collared sleeve 4 Seal plate Slider support Slider guide Elliptical hole Slider Retainer complete Hol...

Page 7: ...ousing R Fig 8 1 After separating Housing R remove DC motor and Reciprocating mechanism from Housing L So the stem of Lever 19 comes into your sight Now Lever 19 can be disassembled by removing Stop ring E 4 Fig 9 Fig 9 Steel ball 4 Lever 19 Stop ring E 4 Take the reverse step of Disassembling Fig 9 DC motor Reciprocating mechanism 1 Remove Stop ring E 4 from the stem of Lever 19 2 Pull off the Le...

Page 8: ...s of M1 M2 to Housing L side and connect Lead wires orange and black with terminals of Switch correctly in order to set Switch exactly in the Housing L Note Do not overlap the Lead wires on the Switch body where they contact to Housing L For the countries where the regulations for radio interference suppression are required For the countries where the regulations for radio interference suppression...

Page 9: ...2 Housing L Switch Line filter Rib Route all Lead wires to Switch from DC motor in this slot of Rib when Line filter is used Note Route a black lead wire in this slot of Rib when Line filter is not used Locate the Red dot mark to Handle side when installing DC motor into Housing L Fig D 2 For the countries where the regulations for radio interference suppression are required P 9 11 ...

Page 10: ...ot mark for terminal DC Motor Terminal Orange Black Red Red dot mark Fig D 1A Fig D 2A Housing L side Connect the Lead wire red at described direction Connect Lead wires to Switch DC motor and Terminal as described in Fig D 2A Face the terminals of M1 M2 to Housing L side and connect Lead wires orange and black with terminals of Switch correctly in order to set Switch exactly in the Housing L Note...

Page 11: ...not required Store Lead wires in these Lead wire holders so as not to protrude and interfere with Housing R when assembled Do not overlap the Lead wires under Switch Fig D 2A Route a black lead wire in this slot of Rib when Line filter is not used Locate the Red dot mark to Handle side when installing DC motor into Housing L Fig D 2A P 11 11 ...

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