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   a.  Remove Retaining WR-50.
     To remove Retaining WR-50, use retaining ring plier. 
     b.  To disconnect the ball bearing 6910,use gear puller withsupport plate
        (see the figure 15.)
     

Support plate

Gear puller 

Tool holder A

Retaining WR-50

Ball bearing 6910

Figure 15 

Figure 16

Figure 17

 Note 1) When inserting Tool holder A, use care that  O ring 36 mounted on 
              tool holder A may not exceed the hole for holding the pin 10 of tool holder B. 
             (Reason :  O ring 36 may be cut off.) 
Note 2)  O ring 36(Pn:213522*3) to be mounted on the Tool holder A is different 
             from the O ring 36(Pn:213510*0) to be mounted on Cylinder 40 and crank 
             cap. 
            O ring to be mounted on  Tool holder A is the one of heat resistanse
             and is coated with green paint for identification.

Adjust the position.    
Hole for mounting the pin 10   

Tool holder A 

 O ring 36

Tool holder B

 
      Cylinder 40 is pressed into  Crank housing. 
     To remove  Cylinder 40, using gear puller 1R-213 is recommended.
     (See the figure 17.) 
     If the repair tool IR-213 is not avarable,slightly hit
     teh crank housing against the firm table several times
     in a straight inte to remove cylinder 40.
     Since strongly hitting it may damage of bent the crank
     housing, please use the repair tool IR-213. 

IR-213 

 
   To insert Tool holder A into Tool holder B, roughly maching holes for Pin 10. 
         

Disassembling the tool holder 

Assembling  Tool holder A and B.(See the figure 16.)

 Taking out cylinder 40

Summary of Contents for HR5001C

Page 1: ...11 16 T C T Bit 50mm 2 Core bit 160 mm 6 5 16 10Kg 22bs 5m 16 4ft Grease Vessel 1 pc Plastic Carrying Case 1 pc Bar type handle 1 pc D type handle 1 pc T C T Bit 19 3 4 20 15 16 21 5 7 8 22 7 8 25 1 2...

Page 2: ...er and for improvement of endurance No fatigue at finger after long operation Easy to change opeation mode between Hammering only and Rotation with hammerig Bit does not jump arround Efficiency and en...

Page 3: ...4 7 Disassembling tool holders Page 9 of 14 8 Assembling the tool holder A and B Page 9 of 14 9 Taking out Cylinder 40 Page 9 of 14 10 Assembling Piston Rod and Crank shaft Page 10 of 14 11 Assembling...

Page 4: ...of Change link See the figure 3 Lock button Change lever Resin hammer Neutral position Figure 1 Figure 2 Figure 3 Note 1 Change lever should at the position of hammering mode Note 2 Do not start the t...

Page 5: ...h Remove Fan 90 and rremove the 4 pieces of hex socket head bolts for holding the Crank housing See the figure 6 Remove of Crank housing i Strike the rear of armature shaft to remove Gear housing and...

Page 6: ...p shaft WR 45 Repairing tool 1R 212 Chuck ring Fit to the dent portion Leaf spring Removing Tool holders a Plase the slotted driver at the dent portion on the external place of Seal case and slightly...

Page 7: ...er 40 and crank cap O ring to be mounted on Tool holder A is the one of heat resistanse and is coated with green paint for identification Adjust the position Hole for mounting the pin 10 Tool holder A...

Page 8: ...led on the impact bolt the fluoride ring 28 will be extended and protruded over the groove b Insert Impact bolt with Fluoride ring 28 into the repai ring tool 1R 214 Taper sleeve and hold about 10 sec...

Page 9: ...l gear 41 a Assemble Tool holder B and Spiral bevel gear 41 matching the cams of both parts See the figure 23 b Turn Spiral bevel gear 41 to match dent portions onthe can with grooves on Crank housing...

Page 10: ...the key groove of spiral bevel gear 12 and then insert Flat washer 12 Outer dia 28 mm into the groove of Change key See the figure 24 Change link Slide plate Compression spring 3 Guide pin 2 Groove of...

Page 11: ...iker O ring Outside Spiral bevel gear 41 e O ring of piston and rod hole Rod hole O ring f Outer surface of impact bolt Outer surface of impact bolt g Between spiral bevel gear 12 and the torque limit...

Page 12: ...Page 14 of 14 Switch Power supply cord P1 P2 Controller Black Black Red White White Orange Orange Brush holder Connector Violet Field Connector Brush holder Wiring diagram...

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