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3-1 Disassembly of impact bolt and idler

  As shown in the sketch, insert (-) driver (tip width 5mm

approx.)through the hole of tool holder and hook ring spring

by driver tip . Then, push it up to remove from the groove.

Also follow the same procedure in the other hole as there are

two hole.

After taking off ring springs, push impact bolt by the driver

tip. Then, it will come out with idler and flat washer 13.5.

3-2. Assembly of impact bolt and idler

         Make sure of the direction of impact bolt, idler and flat washer 13.5 for assembly.

         Assemble idler and flat washer facing R

            and C to the unit inside.

Make sure of applying grease on O-ring of impact bolt.

Insert ring spring with finger to the depth and fit it in the groove using (-)driver as shown in the sketch.

(pipe or bar<Ø27-27.5> is recommended for pushing. It will make fitting to the groove easier.)

4-1 Disassembly of crank

Remove three screws from crank housing.

Applying driver on pin 8, tap it lightly by hammer since pin 8

in the bearing of bell crank is pressed in lightly.

Be cautious not to lose washers used on both sides of bell crank

at disassembly working.

As shown in the sketch, washer has a special shape.

4-2 Assembly of crank 

hole

Impact bolt

Idler

Ring spring

Flat washer 13.5

Ring spring

Bell crank

Pin 8

Gear housing cover

Pan-head screw(3)

Crank shaft

Crank joint  

Crank housing

Washer   

Needle cage 808

Washer

Shape

Pin 8

Bell crank

Piston cylinder  

Window

Pin7  

Crank joint 

Bit side   

Iimpact bolt   

Idler  

Face-R     

Flat washer 13.5 

Face-C

Motor side

grease

grease

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