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P 5 / 8

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Drill Chuck, Spindle, Helical Gear 37, Ball Bearing 6002DDW (Cont.)

R

epair

ASSEMBLY

7) Assemble the Gear housing to Motor housing.   Refer to Fig. 4.
    Note: Make sure that Conical compression spring works 
              properly as illustrated in Fig. 15.
8) Fasten Drill chuck to the fastening torque of 25.5 - 30.6 N.m by 
    turning clockwise.

Spindle must return as soon as you push it down.

Fig. 15

[3] DISASSEMBLY/ASSEMBLY
[3] -2. Change Lever

DISASSEMBLY

Change lever A and Lever case can be separated from Cam housing as illustrated in Fig. 17.
Note: Cam housing consists of Cam, Plane bearing and Change plate.  (Fig. 16)
          Even if any component of Cam housing has damaged, replace Cam housing by new one.

Fig. 17

Fig. 16

Cam housing

Viewed from the reverse side

Structure of Cam housing

Cam

Plane
bearing

Cam housing

Change plate

Change plate

Rubber 
pin 4

Lever case

Fan guard

Fan guard

Change lever A

Lever case

Awl

Change 
plate

Rubber pin 4

Fan guard

Lever case

Change lever A

Change lever A

ASSEMBLY

Fig. 18

Assemble Change lever A and Lever case to the new Cam housing as illustrated in Fig. 18.

Insert Rubber pin 4 into 
the boss of Change lever A.

Push the boss into the hole of 
Change plate through Lever case.

Gripping Change lever A and Change plate with Pliers, 
press them.
Change lever A is fixed correctly to Change plate of 
new Cam housing.

Fan guard

Rubber pin 4

Change lever A

Change lever A

Change lever A

Lever case

Change plate

Change plate

boss

boss

Fan guard

Pliers

Summary of Contents for HP1230

Page 1: ...ent A Dimensions mm Width W Height H Length L 239 9 3 8 67 2 5 8 188 7 3 8 Note The standard equipment for the tool shown above may differ by country Chuck key S 10 1 Depth gauge 1 Side grip 1 Plastic...

Page 2: ...29 1R037 1R045 1R346 1R139 1R223 1R224 1R228 134873 0 1R246 1R252 1R284 Bearing setting pipe 18 10 2 1R005 Retaining ring pliers RT 2N Bearing setting pipe 23 15 2 Bearing setting plate 20 2 Gear extr...

Page 3: ...h wrench and turn the wrench counterclockwise 3 Remove Gear housing from Motor housing by unscrewing three 4x25 Tapping screws And remove Retaining ring WR 12 from Spindle Fig 4 Note Steel ball 3 5 an...

Page 4: ...in the concave of Cup washer Fig 11 Conical compression spring 15 24 hole of Gear housing hole of Gear housing The reverse side of Gear housing Retaining ring R 32 1R005 1R246 Arbor press Cup washer 1...

Page 5: ...of Cam housing has damaged replace Cam housing by new one Fig 17 Fig 16 Cam housing Viewed from the reverse side Structure of Cam housing Cam Plane bearing Cam housing Change plate Change plate Rubbe...

Page 6: ...am housing as illustrated in Fig 20 3 Remove Armature from Cam housing Fig 21 Do the reverse of Disassembling steps Fig 20 Fig 19 Fig 21 Cam housing Armature Remove Armature from Cam housing with 1R04...

Page 7: ...rminal F A of Field Poke in Terminal F B of Field Poke in Terminal FB of Field 3 1 1 2 3 C1 C2 M1 M2 2 Switch 1 M1 Switch If Choke coil is used instead of Connecting Lead wire red connect it to Switch...

Page 8: ...e soldered portion for smooth assembling of Switch to Housing Put the slack of the connecting lead wire blue of Brush holder in the illustrated position Put the slack of the Connecting lead wire red o...

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